Laser Welding shine madaidaici hanya, ingantacciyar hanya don haɗawa da kayan
A taƙaice, layin laser yana ba da babban sauri, sakamako mai inganci tare da karamin murdiya.
Yana dacewa da kewayon kayan duniya da yawa kuma ana iya dacewa don biyan takamaiman bukatun kowane aikace-aikace.
Daya daga cikin manyan fa'idodin layin laser shi ne iyaka.
Ana iya amfani da shi don Weld ba kawai sittal kamar Alumum, jan ƙarfe, da bakin karfe ba har ma da kewayon wasu kayan.
Gami da wasu thermoplastics, tabarau, da kuma kwayoyi.
Wannan yana sa yana da amfani a cikin masana'antu da yawa, daga masana'antar mota zuwa lantarki har ma da samar da na'urar magani.
Mene ne walding na laser? [Kashi na 2]
Wakilcin yankan-gefen
Laser Welding fasahar ne mai yankewa mai amfani wanda yake amfani da babban mai kaifin laser don daidaitattun abubuwa, galibi karami, ta hanyar narke su a matsayin lamba.
Wannan tsari yana haifar da ƙarfi, mai dorewa tare da nakasar ƙarancin ƙayyadaddun idan aka kwatanta da hanyoyin walda na gargajiya.
Yana da sauri, mai inganci, kuma yana iya haifar da sakamako mai inganci.
Zuciyar Laser Welding
A zuciyar waldi mai walda shine katako mai nauyi kanta, wanda ke haifar da zafi.
Lokacin da Laser ya mai da hankali a kan wani ƙarfe farfajiya, ya narke kayan, samar da karamin tafkin tafkin.
Wannan tafkin ya ƙarfafa cikin sauri, yawanci a cikin millise seconds, da zarar Laser ya fita, wanda ya haifar da haɗin haɗi tsakanin sassan.
Tsarin yana sarrafawa sosai, ma'ana cewa kawai ana welded ana welded, yana barin sauran kayan da basu da illa.
Fahimtar Walding Laser
Hanya mai sauƙi don fahimtar layin laser shine don tunani game da gilashin ƙara da ya tabbatar da haskaka hasken rana a kan ƙaramin tabo.
Kamar yadda hasken mai mayar da hankali zai iya narkewa wani takarda, beger itace mai amfani da makamashi mai ƙarfi akan farfajiya.
Sanyewa narke kuma, a wasu halaye, har ma da vaporize.
Ƙimar iko na laser itace welding
An auna ikon Laser dangane da ikon iko.
Wanda yake da matukar tasiri miliyoyin watts a kowace murabba'in square.
Mafi girma da ikon laser, da sauri tsarin walding na iya zama, kuma mai zurfi zai iya shiga cikin kayan.
Koyaya, babban ƙarfin Laser shima yana fitar da farashin kayan aiki.
Samun mahimmancin mahimmanci lokacin la'akari da kashe kuɗin da ke tattare da injin.
Sabon zuwa Laser Welding & hannayen laserel Welding?
Zamu iya taimakawa!
Me yasa fiber Laser shine mafi kyawu ga walsing waldi?
Bayyana wasu nau'ikan lasers a cikin Laser Welding
Kowane irin laser yana da ƙarfi da kuma raunin da ke da rauni, yana sa su dace da aikace-aikace daban-daban a cikin walding waldi.
Fiber lacere sune mafi m da kuma ingantaccen, musamman ga walding karfe.
Duk da yake lamunin CO2 suna da amfani ga aikin madauwari amma suna buƙatar ƙarin tabbatarwa.
ND: Yag Lasers suna da kyau don takamaiman ayyuka kamar ƙa'idodin makamashi, amma ƙarancin ƙarfin ƙarfinsu na iya iyakance.
A ƙarshe, ashe lambers suna ba da ingantaccen ƙarfin kuzari amma ba su da tasiri yayin da ake buƙatar babban daidaito.
Fiber Laser Welding: Mafi mashahuri & tabbatar
A halin yanzu fiber lashes a halin yanzu babbar fasaha ce ta kuma tabbatar da fasaha ga waldi na laser.
An san su da ƙarfin ƙarfin ƙarfinsu, kusan 30%.
Wanda ke taimakawa a cikin mafi kyawun sarrafawa da ƙananan farashin aiki.
Da infrared figengrenght itred by fiber lajis ne mai kyau-kwashe karafafi.
Yin su sosai tasiri ga kewayon ayyuka da yawa na waldi.
Ofaya daga cikin manyan fa'idar fiber la sakamakon su ne na samar da jagorar katako Laser ta hanyar kebul na Fib.
Wannan yana ba da damar ingancin katako mai ƙarfi, haɓaka daidaito, da kuma yawan kuzari mafi girma, wanda ke haifar da kyakkyawan zurfin shigar ciki lokacin da waldi.
Bugu da ƙari, lacers na fiber suna da ƙarancin amfani da abubuwan ci gaba, rage farashin kiyayewa da rikitarwa.
Hakanan ana iya haɗe su cikin sauƙi tare da robots ko injinan CNC, suna sa su sosai m a saitunan masana'antu.
Wani fa'idar ita ce cewa kusan babu iyaka ga ikon karfin fiber Lase, yana ba da walwala mai girman kai ko da kayan kwalliya.
CO2 Laser: Babban don wasu aikace-aikacen
Lasers ne na farko da aka yi amfani da shi don walding na masana'antu kuma ana amfani dasu a wasu aikace-aikace.
Waɗannan lasashen suna fitar da katako na Laser wanda ba za a iya bi da shi ba ta hanyar fiber dodanni.
Wanda ke haifar da ƙarancin katako idan aka kwatanta shi da talakeran fiber.
Wannan ya sa su zama daidai da wasu aikace-aikacen masu ba da haske.
Ana amfani da lasers na CO2 saboda walda na hannu yayin da aka iya amfani da lasisi saboda laser za a iya daidaita shi a wuri yayin aikin aikin yana juyawa.
Koyaya, suna buƙatar ƙarin tabbatarwa saboda yawan buƙatun buƙatun don abubuwan da aka ɗauka kamar madubai da gas.
Tare da matsakaicin ƙarfin makamashi kusan 20%, lasters ba kamar kuzari ba ne mai amfani sosai kamar talakunan fiber.
Haifar da mafi girman farashin aiki.
ND: Yag Laser: Tabbatar tare da iyakance
ND: Yag (Neodlium-Doped Aluminum Garnet) Lases tabbataccen fasaha ce
Amma sun zo da wasu iyakoki.
Suna da ingantaccen ƙarfin makam, yawanci kusan 5%.
Wanda ke haifar da matsalolin gudanarwa da kuma farashin aiki mafi girma.
Ofaya daga cikin ƙarfi na ND: Yag Lasers shine ikon su na jagorancin laser na amfani da rigakafin fiber, wanda ke inganta ingancin katako.
Koyaya, har yanzu yana da wuya a iya mai da hankali ga mai da hankali kan katako mai kyau a ƙaramin tabo, yana iyakance madaidaicin daidaito a wasu aikace-aikace.
ND: Yawancin lokaci ana amfani da su ne don takamaiman ayyuka kamar ƙuraje na gyada, inda aka yarda da babbar mayar da hankali.
Suna kuma da farashi mai ƙarfi, kamar yadda masu haɗari kamar madubai da fitilu suna buƙatar canji na yau da kullun.
Doode Laser: Wuya don mai da hankali ne saboda ingancin bishiya mara kyau
Lasers na Diode suna zama mafi gama gari a aikace-aikace waɗanda ke buƙatar ingantaccen ƙarfin kuzari (kusan 40%).
Wannan babban karfin yana kaiwa ga mafi kyawun tsarin zafi da ƙananan farashin aiki idan aka kwatanta da wasu nau'ikan laser.
Duk da haka, ɗayan manyan abubuwan da aka yi na yawancin wasikun Diode shine cewa katako mai kyau sosai.
Wanda ke da wahalar mayar da hankali ga laser a kan ƙaramin sigogi.
Wannan yana iyakance madaidaicin daidai a wasu aikace-aikacen masu ba da haske.
Duk da wannan, maganganu na Diode har yanzu suna da amfani ga wasu kayan, musamman robobi, kuma ana iya amfani dashi yadda yakamata a cikin waɗancan aikace-aikacen.
Kuna son farawa a kan fim ɗin Laser Welding na'urori?
Haɗa & keyhole Laser Welding
Fahimtar dabarun walda
Za'a iya raba waldar Laser zuwa nau'ikan manyan nau'ikan guda biyu: walda da waldi da keylole waldi.
Wadannan hanyoyin tafiyar guda biyu sun bambanta a cikin yadda laser ke hulɗa tare da kayan da kuma sakamakon da suka samar.
Bambancin bambance-bambance
Waldi ingancin
Weighting Welding yawanci yana haifar da sakamako mai tsayawa tare da lahani mara nauyi da ƙarancin haske na iya haifar da ƙarin tsirara, poros, da kuma babban yanki mai zafi.
Waldi mai zafi
Wewararrun walda rarraba zafi a ko'ina cikin kowane kwatance, yayin da keythole waldi ya mai da hankali sosai a cikin wani kunkuntar shigarwar.
Welding Speed
Keyhole Welding yana da sauri, sanya ya dace da babban girma-girma, yayin da walkiya yana da sauri amma yana ba da daidaitaccen daidai.
Walda
Walding Welding ne mailler da tsari mai hankali. Ta wannan hanyar, katako na laser ya narke saman ƙarfe.
Haifar da ƙarfe don isa zafin rana (ma'anar inda ya zama cikin ruwa).
Amma ban wuce wannan zuwa zazzabi zazzabi ba (inda ƙarfe zai juya zuwa gas).
Heat an rarraba shi a ko'ina cikin kayan, ma'ana canja wuri canja wuri yana faruwa a kowane kwatance a cikin ƙarfe.
Saboda ɗaukar walƙwalwa ya narke cikin kayan aiki zuwa ƙarshe, yana samar da sakamako mai inganci.
Wannan ya hada da karancin fashin (karami droplets na kayan molten wanda zai iya tserewa yayin waldi0 da low jakar, yin tsabtace tsari.
Koyaya, saboda yana da hankali, ana amfani da walƙwalwa ana amfani dashi don aikace-aikacen da ke buƙatar daidaito da haɗin gwiwa mai kyau maimakon saurin aiki maimakon sauri.
Keyhole Weighting
Keyhole waldi, a gefe guda, akwai sauri kuma mafi m tsari.
Ta wannan hanyar, katako mai narkewa yana narkewa kuma yana ɗaukar ƙarfe, ƙirƙirar ƙaramin rami, rami mai zurfi ko keyhole a cikin kayan.
Zafin Laser na Laser yana haifar da ƙarfe don isa zuwa zafin rana da zazzabi na vaporization.
Tare da wasu daga cikin tafkin filayen tafiya zuwa gas.
Saboda kayan an uporized, zafi yana canjawa gaba da perpendicular zuwa katako mai zurfi, wanda ya haifar da zurfin walkiya, kunar sauri.
Wannan tsari yana da sauri da sauri fiye da yadda ake ɗauka da sauri, yana sanya shi da kyau don layin samarwa mai girma.
Koyaya, zafi da sauri da tsananin zafi na iya haifar da tsiro, da saurin narkewa na iya haifar da porolosci (ƙaramin kumfa mai kama da shi a cikin Weld).
Kuma yankin da ya shafi zafi mai zafi (haz) (yankin da ke kewaye da Weld wanda aka canza shi).
Kuna son sanin wanda shine madaidaicin dabarar walkiya
Don aikace-aikacen ku & kasuwanci?
Daga shiga bidiyo zuwa labarai masu ba da labari
Tig Welding vs. Laser Welding: Wanne ya fi kyau?
Lokacin Post: Dec-25-2024