Laser Weld Kuyeretsa
Laser Weld Cleaning ndi Njira yomwe imagwiritsidwa ntchito pochotsa Zoyipa, Oxides, ndi Zida Zina Zosafunikira Pamwamba pa Weld.Pamaso & PambuyoNjira Yowotcherera Yatha. Kuyeretsa Uku ndi Gawo Lofunika Kwambiri Pamafakitale Ambiri ndi Zopanga Zopanga kutiOnetsetsani Umphumphu ndi Mawonekedwewa Welded Joint.
Kuyeretsa Laser kwa Zitsulo
Panthawi yowotcherera, zonyansa zosiyanasiyana ndi zinthu zina zimatha kuyikidwa pamtunda, mongaslag, spatter, and discoloration.
Akasiyidwa odetsedwa, awa akhozakusokoneza mphamvu ya weld, kukana dzimbiri, ndi kukongola kwa mawonekedwe.
Kuyeretsa kwa laser weld kumagwiritsa ntchito mtengo wapamwamba wa laser kuti usungunuke ndikuchotsa ma depositi osafunika awa.popanda kuwonongachitsulo chapansi.
Ubwino wa Laser Weld Cleaning
1. Kulondola- Laser imatha kuyang'aniridwa ndendende kuti iyeretse malo owotcherera okha osakhudza zinthu zozungulira.
2. Liwiro- Kuyeretsa kwa laser ndi njira yofulumira, yodzipangira yokha yomwe imatha kuyeretsa ma welds mwachangu kuposa njira zamamanja.
3. Kusasinthasintha- Kuyeretsa kwa laser kumatulutsa yunifolomu, zotsatira zobwerezabwereza, kuwonetsetsa kuti ma welds onse amatsukidwa pamlingo wapamwamba womwewo.
4. Palibe Consumables- Kuyeretsa kwa laser sikufuna ma abrasives kapena mankhwala, kuchepetsa ndalama zogwirira ntchito ndi zinyalala.
Ntchito: Laser Weld Kuyeretsa
High-Strength Low-Alloy (HSLA) Steel Plates Laser Weld Cleaning
Mawonekedwe a Weld Amathandizidwa ndi Kutsuka kwa Laser (a, c, e) komanso Osathandizidwa ndi Kutsuka kwa Laser (b, d, f)
The yoyenera laser kuyeretsa ndondomeko magawo akhozachotsanidzimbiri ndi mafuta kuchokera workpiece pamwamba.
Kulowa kwapamwambaadawonedwa m'zitsanzo zomwe zidatsukidwa poyerekeza ndi zomwe sizinayeretsedwe.
Kuyeretsa kwa laser pre-mankhwala kumathandizapewanikupezeka kwa pores ndi ming'alu mu weld ndibwinokupanga khalidwe la weld.
Laser Weld Cleaning pre-mankhwala amachepetsa zolakwika zambiri monga pores ndi ming'alu mkati mwa weld, motero.kukonzamphamvu zolimba za weld.
Kuchuluka kwamphamvu kwachitsanzo ndi kuyeretsa laser pre-mankhwala ndi 510 MPa, ndiko30% apamwambakuposa kuti popanda laser kuyeretsa chisanadze chithandizo.
The elongation wa laser-oyeretsedwa weld olowa ndi 36% amene alikatatu12% ya olowa m'malo osakanikirana (12%).
Onani Pepala Loyambirira la Kafukufuku pa Chipata Chofufuza Pano.
Commercial Aluminium Alloy 5A06 Laser Weld Cleaning
Zotsatira za Kuyesa kwa Permeation ndi Porosity pa Zitsanzo ndi: (a) Mafuta; (b) Madzi; (c) Kuyeretsa Laser.
Makulidwe a Aluminium alloy 5A06 oxide wosanjikiza ndi 1-2 lm, ndipo kuyeretsa laser kukuwonetsakulonjeza zotsatirapa kuchotsa okusayidi kwa TIG kuwotcherera.
Porosity inapezekamu fusion zone ya TIG weldspambuyo pa nthaka yabwino, ndi kuphatikizidwa ndi morphology yakuthwa kunayesedwanso.
Pambuyo poyeretsa laser,panalibe porositymu zone fusion.
Komanso, ndi oxygenzidachepa kwambiri, zomwe zikugwirizana ndi zotsatira zam'mbuyo.
Kuphatikiza apo, kusungunula kocheperako kunachitika pakuyeretsa kwa laser, zomwe zimapangitsamicrostructure yoyeretsedwamu zone fusion.
Onani Pepala Loyambirira la Kafukufuku pa Chipata Chofufuza Pano.
Kapena Onani Nkhaniyi Tidasindikiza pa:Aluminiyamu Yoyeretsa Laser (Momwe Ofufuza Anachitira)
Mukufuna Kudziwa Zokhudza Kutsuka kwa Laser Weld?
Tikhoza Kuthandiza!
Kodi Ndingagwiritse Ntchito Chiyani Kuti Ndiyeretse Zowotcherera Zanga?
Kuyeretsa Welds KuperekaMa Bond AmphamvundiKupewa dzimbiri
Nazi ZinaNjira Zachikhalidweza Kutsuka Welds:
Kufotokozera:Gwiritsani ntchito burashi kapena gudumu kuchotsa slag, sipatter, ndi oxides.
Zabwino:Zotsika mtengo komanso zothandiza pakuyeretsa pamwamba.
Zoyipa:Zitha kukhala zovutirapo kwambiri ndipo sizingafike pamalo othina.
Kufotokozera:Gwiritsani ntchito chopukusira kuti muwongole ma welds ndikuchotsa zolakwika.
Zabwino:Zothandiza pakuyeretsa kwambiri komanso kupanga mawonekedwe.
Zoyipa:Itha kusintha mawonekedwe a weld ndipo ikhoza kuyambitsa kutentha.
Kufotokozera:Gwiritsani ntchito mankhwala opangidwa ndi asidi kapena zosungunulira kuti musungunule zonyansa.
Zabwino:Zothandiza pazotsalira zolimba ndipo zitha kugwiritsidwa ntchito pazinthu zosiyanasiyana.
Zoyipa:Imafunika kusamala zachitetezo ndikutaya koyenera.
Kufotokozera:Limbikitsani abrasive zinthu pa liwiro lalikulu kuchotsa zoipitsa.
Zabwino:Zofulumira komanso zogwira mtima kumadera akuluakulu.
Zoyipa:Zingayambitse kukokoloka kwa nthaka ngati sizikulamulidwa.
Kufotokozera:Gwiritsani ntchito mafunde amphamvu kwambiri poyeretsa kuti muchotse zinyalala.
Zabwino:Imafika pamawonekedwe ovuta ndipo imachotsa zoyipitsidwa bwino.
Zoyipa:Zida zitha kukhala zodula & kukula kwake koyeretsera kungakhale kochepa.
ZaKusintha kwa Laser & Kukonzekera kwa Laser Surface:
Kusintha kwa Laser
Kufotokozera:Gwiritsani ntchito matabwa amphamvu kwambiri a laser kuti asungunuke zonyansa popanda kuwononga maziko.
Zabwino:Zolondola, zokonda zachilengedwe, komanso zothandiza pamapulogalamu osavuta.
Zoyipa:Zipangizo zimatha kukhala zokwera mtengo, ndipo zimafuna kugwira ntchito mwaluso.
Kukonzekera kwa Laser Surface
Kufotokozera:Gwiritsani ntchito ma lasers kukonza malo pochotsa ma oxides ndi zoyipitsidwa musanayambe kuwotcherera.
Zabwino:Imakulitsa mtundu wa weld ndikuchepetsa zolakwika.
Zoyipa:Zida zimathanso kukhala zodula, ndipo zimafuna kugwira ntchito mwaluso.
Momwe Mungayeretsere Chitsulo cha Laser?
Kuyeretsa Laser ndi Njira Yabwino Yochotsera Zoyipa
Valani PPE yoyenera, kuphatikizapo magalasi otetezera chitetezo, magolovesi, ndi zovala zotetezera.
Tetezani chidutswa chachitsulo pamalo okhazikika kuti muteteze kusuntha panthawi yoyeretsa. Sinthani mutu wa laser kukhala mtunda wovomerezeka kuchokera pamwamba, makamaka pakati10-30 mm.
Kuwunika mosalekeza kuyeretsa. Yang'anani kusintha pamwamba, monga kuchotsa zonyansa kapena kuwonongeka kwazitsulo.
Mukamaliza kuyeretsa, yang'anani malo owotcherera kuti muwone ngati ali aukhondo komanso zotsalira zilizonse. Kutengera kugwiritsa ntchito, lingaliranikugwiritsa ntchito zokutira zotetezakuteteza dzimbiri mtsogolo.
Kodi Chida Chabwino Kwambiri Choyeretsera Welds ndi chiyani?
Kuyeretsa kwa Laser Kumadziwika ngati Chimodzi mwa Zida Zabwino Kwambiri Zomwe Zilipo
Kwa aliyense amene akukhudzidwa ndi kupanga zitsulo kapena kukonza, kuyeretsa laser ndikochida chamtengo wapatali choyeretsera ma welds.
Kulondola kwake, kuchita bwino, komanso ubwino wa chilengedwe kumapangitsa kuti ikhale yabwino kwambirikupeza zotsatira zapamwambapamene kuchepetsa zoopsa ndi downtime.
Ngati mukuyang'ana kuti muwongolere njira zanu zoyeretsera, ganizirani kuyika ndalama paukadaulo woyeretsa laser.
Kodi Ma Welds Amawoneka Oyera Bwanji?
Kutsuka kwa Laser Kumathandiza Kupeza Ma Welds Oyera komanso Owoneka Mwaukadaulo
Kukonzekera Pamwamba
Kuyeretsa Koyamba:Musanawotchere, onetsetsani kuti chitsulo choyambira chilibe zowononga monga dzimbiri, mafuta, ndi dothi. Sitepe iyi ndichofunikira kwambiri kuti mupeze chowotcherera choyera.
Kuyeretsa Laser:Gwiritsani ntchito makina oyeretsera laser kuti muchotse zonyansa zilizonse zapamtunda. Njira yowonongeka imatsimikizira kuti zowonongeka zokha zimachotsedwapopanda kuwononga chitsulo.
Post-Weld Cleaning
Kuyeretsa Pambuyo pa Weld:Mukawotcherera, yeretsani mwachangu malo owotcherera ndi laser kuti muchotse slag, sipatter, ndi okosijeni zomwe zingasokoneze mawonekedwe ake.
Kusasinthasintha:Njira yoyeretsera laser imapereka zotsatira zofananira, kuwonetsetsa kuti ma welds onse amakhala okhazikika, oyera.
Ziwonetsero za Makanema: Kutsuka kwa Laser kwa Zitsulo
Kodi Kutsuka kwa Laser ndi Chiyani Kumagwirira Ntchito?
Ubwino umodzi waukulu wakuyeretsa laser ndikutinjira youma.
Zomwe zikutanthauza kuti palibe chifukwa chochotsa zinyalala pambuyo pake.
Ingowongolerani mtengo wa laser pamtunda womwe mukufuna kuyeretsapopanda kukhudza zinthu zapansi.
Oyeretsa laser nawonsochophatikizana komanso chonyamula, kulolakuti azitsuka bwino pamalopo.
Zimafunikansozida zodzitetezera zokha, monga magalasi otetezera chitetezo ndi zopumira.
Laser Ablation Ndi Bwino Kuyeretsa Dzimbiri
Sandblasting ikhoza kulengafumbi lambiri ndipo limafuna kuyeretsedwa kwakukulu.
Dry ice kuyeretsa ndizotsika mtengo komanso zocheperako pazochita zazikulu.
Mankhwala kuyeretsa mwinakukhudzana ndi zinthu zowopsa komanso zotayidwa.
Motsutsana,Kuyeretsa kwa laser kumawonekera ngati njira yodziwika bwino.
Ndiwosinthasintha modabwitsa, yosamalira mitundu yosiyanasiyana ya zoipitsa mwatsatanetsatane
Njirayi imakhala yotsika mtengo pakapita nthawi chifukwa chanokugwiritsira ntchito zinthu komanso zofunikira zochepa zosamalira.
Makina Otsuka Pamanja a Laser: Kutsuka kwa Laser Weld
Pulsed Laser Cleaner(100W, 200W, 300W, 400W)
Pulsed fiber laser zotsukira ndizoyenera kwambiri kuyeretsawosakhwima,tcheru, kapenaosatetezeka ku thermpamwamba, komwe kulondola komanso koyendetsedwa bwino kwa laser pulsed ndikofunikira pakuyeretsa koyenera komanso kopanda kuwonongeka.
Mphamvu ya Laser:100-500W
Kusinthasintha kwa Kutalika kwa Pulse:10-350ns
Kutalika kwa Chingwe:3-10m
Wavelength:1064nm
Gwero la Laser:Pulsed Fiber Laser
Makina Ochotsa Dzimbiri Laser(Pre & Post Laser Weld Cleaning)
Laser weld kuyeretsa chimagwiritsidwa ntchito m'mafakitale mongazamlengalenga,zamagalimoto,kupanga zombo,ndikupanga zamagetsikuzowotcherera zapamwamba, zopanda chilemandizofunikira kwambiri pachitetezo, magwiridwe antchito, ndi mawonekedwe.
Mphamvu ya Laser:100-3000W
Kusintha kwa Laser Pulse Frequency:Mpaka 1000KHz
Kutalika kwa Chingwe:3-20m
Wavelength:1064nm, 1070nm
ThandizoZosiyanasiyanaZinenero