Intoki za Laser Welding: Igitabo Cyuzuye Cyuzuye
Imbonerahamwe y'ibirimo:
Intoki za Laser Welding:
Urupapuro rwerekana:
Intro:
Intoki za laser welding zitanga ibyiza byinshi, ariko biranasabakwitondera neza protocole yumutekano.
Iyi ngingo izasesengura ibyingenzi byingenzi byerekeranye numutekano wo gusudira laser.
Nko gutanga ibyifuzoku gukingira gazi guhitamo no kuzuza insingakubwoko busanzwe bwicyuma.
Intoki za Laser Welding: Umutekano uteganijwe
Ibikoresho byo Kurinda Umuntu (PPE):
1. Ikirahure cyumutekano wa Laser hamwe na Shield
Byihariyeibirahuri byumutekano bya laser hamwe ningabo yo mumasoni itegeko munsi yubuyobozi bwumutekano wa laserkurinda amaso yumukoresha mumaso no mumaso kumurabyo ukomeye.
2. Gusudira uturindantoki & imyambaro
Gants yo gusudira igomba kubakugenzurwa buri gihe no gusimburwaniba bihindutse, bishaje, cyangwa byangiritse kugirango bikingire bihagije.
Ikoti ridashobora kuzimya umuriro hamwe na jacket, ipantaro, na bote ikoraigomba kwambara igihe cyose.
Iyi myenda igomba kubaguhita bisimburwa niba bihindutse, bishaje, cyangwa byangiritse.
3. Ubuhumekero hamwe na Active Air Filtration
Ubuhumekero bwihariyehamwe na enterineti ikoraisabwa kurinda uwukora umwotsi wangiza nuduce.
Kubungabunga neza no kugenzura bisanzwe ni ngombwa kugirango sisitemu ikore neza.
Kubungabunga ibidukikije byo gusudira neza:
1. Gukuraho Agace
Agace ko gusudira kagomba kuba gasobanutse nezaibikoresho byaka, ibintu byangiza ubushyuhe, cyangwa ibikoresho byotswa igitutu.
Harimo ibyohafi yo gusudira, imbunda, sisitemu, nuwayikoresheje.
2. Ahantu hateganijwe
Gusudira bigomba gukorwa muriahantu hagenwe, hafunzwe hamwe nimbogamizi zumucyo.
Kurinda guhunga urumuri rwa laser no kugabanya ingaruka zishobora kwangirika cyangwa kwangirika.
Abakozi bose binjira mukarere ko gusudiraugomba kwambara urwego rumwe rwo kurinda nkumukoresha.
3. Gufunga byihutirwa
Guhindura kwica bihujwe nubwinjiriro bwahantu ho gusudira bigomba gushyirwaho.
Kugirango uhite uzimya sisitemu yo gusudira laser mugihe winjiye utunguranye.
Intoki za Laser Welding: Ubundi Umutekano
Ibikoresho byo Kurinda Umuntu (PPE):
1. Imyenda yo gusudira
Niba imyenda idasanzwe yo gusudira itaboneka, imyenda irintabwo byoroshye gutwikwa kandi bifite amaboko maremareirashobora gukoreshwa nkubundi buryo, hamwe ninkweto zikwiye.
2. Ubuhumekero
Ubuhumekeroyujuje urwego rukenewe rwo kurinda umukungugu wangiza nuduce twibyumairashobora gukoreshwa nkubundi buryo.
Kubungabunga ibidukikije byo gusudira neza:
1. Agace kegeranye hamwe nibimenyetso byo kuburira
Niba gushiraho inzitizi za laser bidashoboka cyangwa bitaboneka, ahantu ho gusudirabigomba gushyirwaho ibimenyetso byerekana ibimenyetso, kandi ibyinjira byose bigomba gufungwa.
Abakozi bose binjira mukarere ko gusudiraigomba kugira imyitozo yumutekano wa laser kandi ukamenya imiterere itagaragara ya laser beam.
Gushyira imbere umutekano nibyingenzi mukuboko kwa laser.
Mugukurikiza protocole yumutekano iteganijwe kandi witeguye gufata ingamba zigihe gito mugihe bibaye ngombwa.
Abakoresha barashobora kwemeza ibidukikije byo gusudira bifite umutekano.
Laser Welding nigihe kizaza. Kandi Kazoza gatangirana nawe!
Impapuro zerekana
Ibisobanuro byatanzwe muriyi ngingo bigenewe nkrusangeya laser yo gusudira ibipimo no gutekereza kumutekano.
Buri mushinga wihariye wo gusudira hamwe na sisitemu yo gusudira laserizaba ifite ibisabwa byihariye.
Birasabwa cyane kugisha inama sisitemu ya laser kugirango ubone amabwiriza arambuye.
Harimo ibyifuzo, hamwe nuburyo bwiza bukoreshwa muburyo bwihariye bwo gusudira hamwe nibikoresho.
Amakuru rusange yatanzwe hanontigomba gushingirwaho gusa.
Nkubuhanga bwihariye nubuyobozi buva muri sisitemu ya laser ningirakamaro mubikorwa byo gusudira neza kandi neza.
Laser Welding Aluminium Alloy:
1. Ubunini bwibikoresho - Imbaraga zo gusudira / Umuvuduko
| Umubyimba (mm) | 1000W Umuvuduko wo gusudira | 1500W Umuvuduko wo gusudira | 2000W Umuvuduko wo gusudira Laser | 3000W Umuvuduko wo gusudira |
| 0.5 | 45-55mm / s | 60-65mm / s | 70-80mm / s | 80-90mm / s |
| 1 | 35-45mm / s | 40-50mm / s | 60-70mm / s | 70-80mm / s |
| 1.5 | 20-30mm / s | 30-40mm / s | 40-50mm / s | 60-70mm / s |
| 2 | 20-30mm / s | 30-40mm / s | 40-50mm / s | |
| 3 | 30-40mm / s |
2. Basabwe Gukingira Gaz
Argon nziza (Ar)ni icyifuzo cyo gukingira gaze ya laser yo gusudira ya aluminium.
Argon itanga umutekano mwiza wa arc kandi ikingira ikidendezi cyashongeshejwe cyanduye ikirere.
Bikaba ari ngombwa kurigukomeza ubusugire no kurwanya ruswaya aluminium.
3. Basabwe kuzuza insinga
Aluminium Alloy Yuzuza insinga zikoreshwa muguhuza ibice byicyuma fatizo kirimo gusudwa.
ER4043- Silicon irimo aluminiyumu yuzuza insinga ikwiriye gusudiraImirongo 6 ya aluminiyumu.
ER5356- Magnesium irimo aluminiyumu yuzuza insinga ikwiriye gusudiraImirongo 5 ya aluminiyumu.
ER4047- Umugozi wa aluminiyumu wuzuye wa silicon ukoreshwa mu gusudiraImirongo 4 ya aluminiyumu.
Diameter ya wire mubisanzwe iratandukanye0,8 mm (0.030 muri) kugeza kuri mm 1,2 (0.045 muri)kubikoresho bya laser byo gusudira bya aluminiyumu.
Ni ngombwa kumenya ko ibinyobwa bya aluminiyumu bisabaurwego rwo hejuru rwisuku no gutegura hejuruugereranije n'ibindi byuma.
Laser Welding Carbone Icyuma:
1. Ubunini bwibikoresho - Imbaraga zo gusudira / Umuvuduko
| Umubyimba (mm) | 1000W Umuvuduko wo gusudira | 1500W Umuvuduko wo gusudira | 2000W Umuvuduko wo gusudira Laser | 3000W Umuvuduko wo gusudira |
| 0.5 | 70-80mm / s | 80-90mm / s | 90-100mm / s | 100-110mm / s |
| 1 | 50-60mm / s | 70-80mm / s | 80-90mm / s | 90-100mm / s |
| 1.5 | 30-40mm / s | 50-60mm / s | 60-70mm / s | 70-80mm / s |
| 2 | 20-30mm / s | 30-40mm / s | 40-50mm / s | 60-70mm / s |
| 3 | 20-30mm / s | 30-40mm / s | 50-60mm / s | |
| 4 | 15-20mm / s | 20-30mm / s | 40-50mm / s | |
| 5 | 30-40mm / s | |||
| 6 | 20-30mm / s |
2. Basabwe Gukingira Gaz
Uruvange rwaArgon (Ar)naDioxyde de Carbone (CO2)ni Byakoreshejwe.
Ibisanzwe gaze ni75-90% Argonna10-25% Dioxyde de Carbone.
Iyi mvange ya gaze ifasha guhagarika arc, gutanga neza gusudira neza, no kurinda ikidendezi cyashongeshejwe cyanduye ikirere.
3. Basabwe kuzuza insinga
Icyuma cyoroheje or Icyuma gike cyaneinsinga zuzuza zikoreshwa muburyo bwo gusudira ibyuma bya karubone.
ER70S-6 - Intego rusange yicyuma cyoroheje gikwiranye nubwinshi bwibyuma bya karubone.
ER80S-G- Imbaraga zisumba izindi-icyuma cyuma cyuma kugirango gikorwe neza.
ER90S-B3- Umuyoboro muto-wicyuma wongeyeho boron kugirango wongere imbaraga nubukomere.
Ubusanzwe diameter ya wire ihitamo ukurikije ubunini bwicyuma fatizo.
Mubisanzwe0,8 mm (0.030 muri) kugeza kuri mm 1,2 (0.045 muri)kubikoresho bya laser byo gusudira ibyuma bya karubone.
Umuringa wo gusudira Laser:
1. Ubunini bwibikoresho - Imbaraga zo gusudira / Umuvuduko
| Umubyimba (mm) | 1000W Umuvuduko wo gusudira | 1500W Umuvuduko wo gusudira | 2000W Umuvuduko wo gusudira Laser | 3000W Umuvuduko wo gusudira |
| 0.5 | 55-65mm / s | 70-80mm / s | 80-90mm / s | 90-100mm / s |
| 1 | 40-55mm / s | 50-60mm / s | 60-70mm / s | 80-90mm / s |
| 1.5 | 20-30mm / s | 40-50mm / s | 50-60mm / s | 70-80mm / s |
| 2 | 20-30mm / s | 30-40mm / s | 60-70mm / s | |
| 3 | 20-30mm / s | 50-60mm / s | ||
| 4 | 30-40mm / s | |||
| 5 | 20-30mm / s |
2. Basabwe Gukingira Gaz
Argon Yera (Ar)ni gazi ikingira cyane ya laser yo gusudira imiringa.
Argon ifasha kurinda pisine yashongeshejwe kugirango itanduzwa nikirere.
Bikaba bishobora gutuma habaho okiside ikabije hamwe nubushake bwo gusudira imiringa.
3. Basabwe kuzuza insinga
Insinga zuzuza imiringa zikoreshwa muburyo bwo gusudira imiringa.
ERCuZn-A cyangwa ERCuZn-C:Izi ni insinga z'umuringa-zinc zuzuye zuzuza ibice bigize umuringa fatizo.
ERCuAl-A2:Umuringa-aluminium alloy wuzuza insinga zishobora gukoreshwa mu gusudira imiringa kimwe nandi mavuta ashingiye kumuringa.
Diameter ya wire yo gusudira umuringa laser isanzwe mubipimo bya0,8 mm (0.030 muri) kugeza kuri mm 1,2 (0.045 muri).
Laser Welding Icyuma:
1. Ubunini bwibikoresho - Imbaraga zo gusudira / Umuvuduko
| Umubyimba (mm) | 1000W Umuvuduko wo gusudira | 1500W Umuvuduko wo gusudira | 2000W Umuvuduko wo gusudira Laser | 3000W Umuvuduko wo gusudira |
| 0.5 | 80-90mm / s | 90-100mm / s | 100-110mm / s | 110-120mm / s |
| 1 | 60-70mm / s | 80-90mm / s | 90-100mm / s | 100-110mm / s |
| 1.5 | 40-50mm / s | 60-70mm / s | 60-70mm / s | 90-100mm / s |
| 2 | 30-40mm / s | 40-50mm / s | 50-60mm / s | 80-90mm / s |
| 3 | 30-40mm / s | 40-50mm / s | 70-80mm / s | |
| 4 | 20-30mm / s | 30-40mm / s | 60-70mm / s | |
| 5 | 40-50mm / s | |||
| 6 | 30-40mm / s |
2. Basabwe Gukingira Gaz
Argon Yera (Ar)ni Byakoreshejwe Byinshi Kurinda Gazi yo Gusudira Ibyuma.
Argon itanga arc ihamye kandi ikingira ikidendezi cyanduye kwanduza ikirere.
Bikaba ari ingenzi cyane mu kubungabunga ibintu birwanya ruswa.
Rimwe na rimwe,Azote (N)ikoreshwa kandi kuri Laser Welding Stainless Steel
3. Basabwe kuzuza insinga
Intsinga zuzuza ibyuma zikoreshwa mukugumya kwangirika kwangirika hamwe nubutare bwibyuma fatizo.
ER308L- Umuyoboro muke wa karuboni 18-8 ibyuma bitagira umuyonga kubintu rusange-bigamije.
ER309L- Umugozi wicyuma wa 23-12 wo gusudira ibyuma bidasa nkibyuma bya karubone kugeza ibyuma.
ER316L- Carbone nkeya 16-8-2 insinga idafite ibyuma hamwe na molybdenum kugirango irwanye ruswa.
Diameter ya wire mubisanzwe murwego rwa0,8 mm (0.030 muri) kugeza kuri mm 1,2 (0.045 muri)kubikoresho bya laser byo gusudira ibyuma bidafite ingese.
Gusudira Laser Vs TIG Welding: Ninde uruta?
Niba wishimiye iyi videwo, kuki utayitekerezahokwiyandikisha kumuyoboro wa Youtube?
Gusudira Laser na TIG gusudira nuburyo bubiri buzwi bwo guhuza ibyuma, arikolaser welding itangaibyiza bitandukanye.
Nuburyo bwuzuye kandi bwihuse, gusudira laser biremeraisuku, byinshigukora nezagusudirahamwe nakugoreka ubushyuhe buke.
Biroroshye kumenya, bigatuma bigerwaho byombiabatangiyenaabasudira b'inararibonye.
Byongeye kandi, gusudira laser birashobora gukoresha ibikoresho bitandukanye, harimoibyumanaaluminium, hamwe n'ibisubizo bidasanzwe.
Kwakira gusudira laser ntabwo gusabyongera umusaruroariko kandi iremezaibisubizo byiza cyane, kubigira amahitamo yubwenge kubikenewe bigezweho.
Intoki za Laser Welder [Iminota 1 Yibanze]
Igice kimwe, gifashwe gishobora guhinduka bitagoranye hagatigusudira lazeri, gusukura lazeri, no gukata lazeriimikorere.
Hamwe nabyoroshye guhinduranya nozzle umugereka, abakoresha barashobora guhuza imashini ibyo bakeneye.
Nibaguhuza ibyuma, gukuraho umwanda wo hejuru, cyangwa neza gukata ibikoresho.
Ibikoresho bya laser byuzuye bitanga ubushobozi bwo gukemura ibintu byinshi.
Byose uhereye korohereza igikoresho kimwe, byoroshye-gukoresha-igikoresho.
Niba wishimiye iyi videwo, kuki utayitekerezahokwiyandikisha kumuyoboro wa Youtube?
Ibyifuzo byimashini kubikoresho byo gusudira Laser
Hano hari Laser-Ubumenyi ushobora gushimishwa:
Igihe cyo kohereza: Nyakanga-12-2024