Maitiro ekusarudza iyo yakanakisa gasi musanganiswa kune yako laser welder?
Mhando, mabhenefiti, uye zvikumbiro
Nhungamidzo:
Zvinhu zvakakosha kuziva usati wadonha mukati
Laser Welding ndiyo yakakwirira-yakanyanya nzira nzira inoshandisa laser Beam kuti inyungudze zvinhu zveiyo basa rekushanda uye wozomuumba weld mushure mekutonhora. MuLaser Weldinging, gasi rinotsiva yakakosha.
Gasi rekudzivirira risingabatanidzi chete seam fomu yekuumbwa, tuling seam hunhu, tulating seam kupinda, uye kupindirana asi zvakanangana nemhando uye kushanda kweLaser welas.
Ndeapi magasi anodiwa kuti Laser Welding?Ichi chinyorwa chinotora-kudzika-kwakadzama kutarisaKukosha kweLaser Welding magasi, magasi anoshandiswa, uye zvavanoita.
Tichakurudzirawoiyo yakanakisa laser weld muchinazvako zvaunoda.
Nei gasi rinodiwa kuti Laser Welding?
Laser Beam Welding
Munguva yeLaser Welding maitiro, yakakwira-simba-density laser beam inotarisisa munzvimbo yeWalking yeiyo basa rekushanda.
Zvichikonzera kunyungudika kwechinyorwa chechinyorwa chepamusoro.
Gasi rinodiwa panguva yeLaser Welding kuchengetedza nzvimbo inovhara.
Dzora tembiricha, kuvandudza mhando yeWeld, uye chengetedza iyo Optical system.
Kusarudza iyo yakakodzera gasi mhando uye yekupa parameter zvakakosha zvinhu mukuita kuti ishandiswe.
Uye yakagadzikana laser weldering process uye kuwana yakakwirira-mhando yemhando yemhando.
1. Dziviriro yenzvimbo dzeWelding
Munguva yeLaser Walking maitiro, iyo weld nzvimbo inoburitswa nenzvimbo yekunze uye inokanganiswa nyore nyore neokisijeni uye mamwe magasi mumhepo.
Oxygen anokonzeresa oxidation maitiro ayo anogona kutungamira kuderedzwa kweWell emhando, uye kusikwa kwemapores uye kusanganisa. Iyo weld inogona kudzivirirwa zvinobudirira kubva pakusvibiswa kwe oksijeni nekupa gasi rakakodzera, kazhinji rine gasi rakadai saArgon, kune iyo nzvimbo yeTolling.
2. Kupisa kudzora
Kusarudzwa kwegesi uye kupihwa kunogona kubatsira kudzora tembiricha yenzvimbo yeWelding. Nekugadzirisa huwandu hwekuyerera uye rudzi rwegesi, huwandu hwekutonhora hwenzvimbo yehutachiona hunogona kukanganiswa. Izvi zvakakosha kudzora nzvimbo yekupisa-inokanganiswa (haz) panguva yekuvhara uye kuderedza kupatsanura kupokana.
3. Kuvandudzwa kweLD mhando
Mamwe magasi ebetsero, akadai seokisijeni kana nitrogen, anogona kuvandudza kunaka uye kuita kweWels. Semuenzaniso, kuwedzera oksijeni kunogona kuvandudza kujekeswa kweiyo weld uye kuwedzera iyo yekumhanyisa kumhanya, uku ichikanganisa chimiro nekudzika kweiyo weld.
4. Gasi rinotonhora
MuLaser Weldinging, nzvimbo inotyisa inowanzo kukanganiswa nekudziya kwakanyanya. Kushandisa gasi kutonhora system kunogona kubatsira kudzora tembiricha yenzvimbo yeWalking uye kudzivirira kuderera. Izvi zvakakosha kuti uderedze kushushikana kwekuparadza munzvimbo ine vanhu uye nekuvandudza mwenzi emhando.
Otomatiki laser beam Welding
5. Dziviriro yegasi yehurongwa hwekushandisa
Iyo laser beam inotarisisa munzvimbo yeWelding kuburikidza neye Optical system.
Munguva yemutengesi maitiro, iyo yakanyungudutswa zvinyorwa uye erosils inogadzirwa inogona kusvibisa zvinhu zvemoyo.
Nekusvitsa magasi mumugwagwa weWelding, njodzi yekusvibiswa yakaderedzwa uye hupenyu hweiyo optical system inotambanudzwa.
Ndeapi magasi anoshandiswa muLaser Welding?
MuLaser Weldinging, gasi rinogona kuparadzanisa mhepo kubva mundiro yekuvhara uye kudzivirira kubva pakuita nemhepo. Nenzira iyi, iyo nyika inotsvedza yendima yesimbi ichave yakachena uye yakanaka kwazvo. Uchishandisa gasi rinodzivirirawo ma lenss kubva pakurarama guruva. Kazhinji, magasi anotevera anoshandiswa:
1. Privity gasi:
Magasi ekuvharidzira, dzimwe nguva anonzi "Intert magasi," ita basa rakakosha muLaser Welding maitiro. Laser Tolding maitiro anowanzo shandisa inert magasi kuchengetedza dziva reWeld. Iyo inowanzoshandiswa inodzivirira magasi muLaser Welding inonyanya kusanganisira Argon uye Neon. Zvivakwa zvavo zvemuviri uye zvemakemikari zvakasiyana, saka mhedzisiro yavo pane yeWels yakasiyanawo.
Inodzivirira Gasi:Argon
Argon ndeimwe yeanonyanya kushandiswa inert magasi.
Iyo ine mwero wakakwira weionization pasi pechiitiko cheiyo laser, iyo isingakwanisi kudzora kuumbwa kwemakore eplasma, ayo achazokanganisa kushandisa zvinobudirira kwe lasers.
Iyo Inert Yemhando yeArgon Inoita kuti isangoita kuti isangoita maitiro, nepo ichinakidza kupisa zvakanaka, kubatsira kudzora tembiricha munzvimbo yekutengesa.
Inodzivirira Gasi:Neon
Neon inowanzoshandiswa seyakagadziriswa gasi, yakafanana neArgon, uye inonyanya kushandiswa kuchengetedza nzvimbo yeColying kubva kuokisijeni uye mamwe maPollutanti munzvimbo dzekunze.
Izvo zvakakosha kuti uone kuti neon haina kukodzera kune ese laser weldering mashandisirwo.
Iyo inonyanya kushandiswa kune mamwe maAlting Table mabasa, akadai seyekuisa midziyo yakakora kana kana yakadzika yeld seams inodiwa.
2. AUXILIARY GES:
Munguva yeLaser Walking maitiro, kuwedzera kune iyo huru yekudzivirira gasi, magasi ebetsero anogona zvakare kushandiswa kuvandudza mashandiro emucheto uye mhando. Izvi zvinotevera mamwe magasi akajairika anoshandiswa muLaser Welding.
Gasi rebetsero:Oxygen
Oksijeni inowanzoshandiswa seganda rekubatsira uye rinogona kushandiswa kuwedzera kupisa uye rakadzika pakadzika panguva yeWelding.
Kuwedzera oksijeni kunogona kuwedzera kumhanyisa kumhanya uye kupinzwa, asi kunoda kunyatso kudzorwa kuti udzivise kunyanyisa okisijeni kukonzeresa matambudziko exidation.
Gasi rebetsero:Hydrogen / hydrogen musanganiswa
Hydrogen inovandudza mhando yeAlds uye inoderedza kuumbwa kwenzvimbo.
Mixtures yeArgon uye hydrogen inoshandiswa mune zvimwe zvinoshandiswa zvinoshandiswa, sekuti sedding stain isina simbi. Iyo hydrogen yemukati yemusanganiswa kazhinji kubva ku2% kusvika pa15%.
Inodzivirira Gasi:Nitrogen
Nitrogen inowanzoshandiswawo segomba rebetsero muLaser welder.
Iyo ionization simba re nitrogen iri pakati nepakati, yakakwirira kupfuura argon uye yakaderera pane hydrogen.
Iyo ionization degree kazhinji iri pasi pechiitiko che laser. Zvinogona kudzikisa zviri nani kuumbwa kwemakore eplasma, ipa mhando yemhando yepamusoro uye chitarisiko, uye kuderedza kukanganiswa kweokisijeni pane maWels.
Nitrogen inogona zvakare kushandiswa kudzora tembiricha yenzvimbo yedongwe uye kuderedza kuumbwa kwemabubble uye pores.
Inodzivirira Gasi:Helium
Helium inowanzoshandiswa kune yakakwirira-simba laser
Inobatsira kune yakakwirira simba weldinging. Herium inogonawo kushandiswa kuvandudza weld mhando uye kudzora tembiricha. Iyi ndiyo inonyanya kushanda gasi rekunyepedzera rinoshandiswa muLaser Welding, asi rakadhura.
3. Kutonhora gasi:
Gasi rinotonhorera rinowanzoshandiswa panguva yeLaser Told Izvi zvinotevera zvimwe zvinowanzo shandiswa gasi rinotonhora:
Kutonhora Gasi / Pakati:Mvura
Mvura inzvimbo yakajairika yepakati inowanzojairha kutonhorera laser majenji uye laser welder system system.
Mvura inotonhorera masisitimu inogona kubatsira kuchengetedza tembiricha yakagadzikana yeiyo laser jenareta uye zvinhu zvemukati kuti uve nechokwadi chekuti Laser Beam Setails uye performance.
Kutonhora Gasi / Pakati:Magasi emhepo
Mune mamwe mimwe laser tolking maitiro, ambient atmopher magasi inogona kushandiswa kutonhora.
Semuenzaniso, muhurongwa hwekunze hwegamboreta jenareta, mamiriro akapoteredzwa gasi anogona kupa mari inotonhorera.
Kutonhora Gasi / Pakati:Inerer magasi
Inerer magasi akadai saArgon uye nitrogen inogona zvakare kushandiswa semagasi anotonhorera.
Ivo vane vakaderera vanofamba vachiverenga uye vanogona kushandiswa kudzora tembiricha yenzvimbo yeTlating uye kuderedza nzvimbo inopisa-yakakanganiswa (Haz).
Kutonhora Gasi / Pakati:Mvura nitrogen
Liquid nitrogen yakanyanya kuderera-tembiricha inotonhora svikiro rinogona kushandiswa kune yakanyanya kusimba-simba laser.
Iyo inopa inoshanda inotonhorera inotonhorera uye inovimbisa tembiricha contratury munzvimbo yeWelding.
4. Akasanganiswa gasi:
Misangano yegesi inowanzo shandiswa mukuwedzera kuti uwedzere zvinhu zvakasiyana siyana zvechiitiko, sekuti mhepo yakadzama, kupinza kwakadzika, uye arc kugadzikana. Kune marudzi maviri makuru egasi musanganiswa: Binary uye ternary musanganiswa.
Binary Gasi Mbix:Argon + okisijeni
Kuwedzera chidiki chidiki cheokisijeni kuArgon zvinovandudza arc kugadzikana, kunatsiridza dziva remvura, uye rinowedzera kumhanyisa kumhanya. Iyi musanganiswa inowanzoshandiswa kune welding carbon simbi, simbi-yakaderera simbi, uye simbi isina tsvina.
Binary Gasi Mbix:Argon + kabhoni dioxide
Kuwedzerwa kweCo₂ kuenda kuArgon kunowedzera kusimbisa simba uye kupesana kupokana uchideredza spatter. Uyu musanganiswa unowanzoshandiswa kune welding carbon simbi uye simbi isina tsvina.
Binary Gasi Mbix:Argon + Hydrogen
Hydrogen inowedzera tembiricha yeArC, inovandudza mhepo yekumhanya, uye inoderedza kuremara. Izvo zvinonyanya kubatsira kutevedza maNickel-yakavakirwa madhiri uye simbi isina tsvina.
Yakatenderera Gasi Mbix:Argon + okisijeni + carbon dioxide
Uyu musanganiswa unosanganisa zvakanakira zvese zviri zviviri Argon-oksijeni neArgon-co₂ musanganiswa. Iyo inoderedza spatter, inovandudza Weld dziva fluidity, uye inovandudza masheti eld. Inoshandiswa zvakanyanya kutaridzika kwakasiyana-siyana ukobvu kwakasiyana-siyana kwekabhoni simbi, simbi-yakaderera simbi, uye simbi isina tsvina.
Yakatenderera Gasi Mbix:Argon + Helium + carbon dioxide
Iyi musanganiswa inobatsira kuvandudza arc kugadzikana, inowedzera weld puru tembiricha, uye inowedzera kumhanyisa kumhanya. Iyo inoshandiswa muPfupi-Circuit Arc Welding uye Inorema Inorema Zvikumbiro, kupa zviri nani kutonga kwe oxidation.
Kusarudzwa kwegesi mune dzakasiyana application
Handheld laser welding
Mukushandiswa kwakasiyana kweLaser Welding, kusarudza gasi rakakosha, nekuti kusanganisa kwegesi kwakasiyana kunogona kuburitsa akasiyana emhando yemhando, kumhanya, uye kushanda zvakanaka. Heano mamwe mimwe mirayiridzo yekukubatsira kuti usarudze iyo gasi kurudyi kune yako chaiyo application:
Rudzi rweWalding Zvinyorwa:
Simbi isina ngurakazhinji zvinoshandisaArgon kana argon / hydrogen musanganiswa.
Aluminium uye Aluminium Alloyskazhinji zvinoshandisaYakachena ARGON.
Titanium Alloyskazhinji zvinoshandisaNitrogen.
Yakakwira-carbon simbikazhinji zvinoshandisaOxygen segasi rebonde.
Welding kumhanya uye pentration:
Kana yakakwira mhepo yekumhanyisa kana yakadzika manyoro yekupinza inodiwa, iyo gasi musanganiswa inogona kugadziriswa. Kuwedzera oksijeni kunowanzovandudza kumhanyisa uye kupinzwa, asi kunoda kunyatso kudzorwa kuti udzivise matambudziko oxidation.
Kudzora kwekupisa kwakakanganiswa nzvimbo (Haz):
Zvichienderana nezvinhu zvichicheneswa, zvine hungwaru marara izvo zvinoda maitiro akakosha ekubata anogona kugadzirwa panguva yekuchenesa. Izvi zvinogona kuwedzera kune iyo yakawanda mutengo weiyo laser yekuchenesa maitiro.
Weld mhando:
Kumwe kusanganisa kwegesi kunogona kuvandudza kunaka uye kutaridzika kweWels. Semuenzaniso, nitrogen inogona kupa chitarisiko chakanaka uye chimiro chepamusoro.
Pore uye Bubble Kudzora:
Zvekushandisa izvo zvinoda zvakanyanya-mhando yemhando yepamusoro, kutarisisa kwakakosha kunofanirwa kubhadharwa kune kuumbwa kwemapores uye mabhubu. Kusarudzwa kwegasi kwakakodzera kunogona kuderedza njodzi yeiyi urema.
Zvishandiso uye mutengo kufunga:
Kusarudzwa kwegesi kunoitwawo nemhando yemidziyo uye mutengo. Mamwe ma gasi anogona kuda zvakaringana zvekupa masisitimu kana mutengo wepamusoro.
Zvekushandisa zvakanyatsoitika, zvinokurudzirwa kushanda neinjiniya welm kana nyanzvi laser tolkes michina yekugadzira kuti uwane zano rehunyanzvi uye optimize maitiro eWelding.
Kumwe kuyedza uye optimization inowanzodikanwa kusati kwasarudzika gasi musanganiswa.
Zvichienderana nesarudzo chaiyo, kusanganisa kwegesi kwakasiyana uye ma parameter kunogona kuedzwa kuti uwane mamiriro ezvinhu akasarudzika.
Zvinhu zvaunoda kuziva nezve: handheld laser weldering
Yakakurudzirwa Laser Welding Machine
Kuti ugadzirise yako yekushanda simbi uye yekugadzirisa zvinhu, kusarudza midziyo yakakodzera yakakosha. Mimowork laser inokurudzira iyoHandheld laser welder muchinayechokwadi uye inoshanda simbi yekujoina.
Yakakwira-Kugona & WatchAGE YEMAHARA YEMAHARA YEMAHARA
Iyo 2000w handheld laser welder muchina unoratidzwa nemuchina madiki saizi asi inopwanya mabara emhando.
Iyo yakagadzikana fiber laser sosi uye yakabatana fiber tambo inopa yakachengeteka uye yakatsiga laser beam kuburitsa.
Nesimba rakakwirira, iyo Laser Welding Keyhole inokwanisika uye inogonesa iyo nelting yakabatanidzwa pamusha kunyange yeiyo gobvu simbi.
Nekutaridzika kwemuchina uye chidiki chemachinda
Inesarudzo dzakasiyana siyana dzeLaser Welder Nolder Nolzles uye otomatiki Wire Kudyisa Systems anoita Laser Welding kushanda nyore uye kune hushamwari kune vanotanga.
Yakakwira-kumhanya Laser Welding zvakanyanya inowedzera kugona kwako kugadzirwa uye kubuda uchiita kugonesa munhu akanaka laser.
Pfupisa
Muchidimbu, laser welder inoda kushandisa gasi kuchengetedza nzvimbo dzekudzivirira, kudzora tembiricha, kuvandudza weld mhando, uye kudzivirira masisitimu. Kusarudza mhando dzakakodzera dzegesi uye kugovera paramita chinhu chakakosha mukuona zvinobudirira uye chakagadzikana laser toler testing uye kuwana huwandu hwemhando yepamusoro. Zvishandiso zvakasiyana uye zvinoshandiswa zvinogona kuda mhando dzakasiyana uye huwandu hwakasanganiswa kuti tisangane chaiwo testing zvinodiwa.
Svika kwatiri nhasiKuti udzidze zvakawanda nezve yedu laser cutters uye kuti vangashandisa sei yako yekucheka maitiro ekugadzira.
Zvine hukama
Chero mazano pamusoro peLaser Welding Machina?
Kutumira Nguva: Jan-13-2025