Handheld Laser Welding: A Complete Reference Guide
Table of Content:
Handheld Laser Welding:
Reference Sheet:
Nhanganyaya:
Handheld laser welding inopa akawanda mabhenefiti, asi inodawokunyatsotarisisa kune kuchengetedza protocol.
Chinyorwa ichi chinoongorora akakosha ekuchengetedza kufunga kune handheld laser welding.
Uyewo kupa mazanopakudzivirira gasi kusarudzwa uye sarudzo dzekuzadza wayayemhando dzesimbi dzakajairika.
Handheld Laser Welding: Mandatory Safety
Zvishandiso Zvekuzvidzivirira Pamunhu (PPE):
1. Laser Kuchengetedza Magirazi uye Face Shield
Specializedlaser kuchengetedza magirazi uye chiso shieldzvinosungirwa pasi pelaser kuchengetedza nhungamirokuchengetedza maziso uye chiso chemushandisi kubva kune yakanyanya laser beam.
2. Welding Gloves & Outfit
Welding magurovhosi anofanira kuvainoongororwa nguva dzose uye yakatsiviwakana dzikanyorova, dzakasakara, kana kukuvadzwa kuchengetedza dziviriro yakakwana.
Bhachi rinodzivirira moto uye rinodzivirira kupisa, tirauzi, uye bhutsu dzekushandainofanira kupfekwa nguva dzose.
Nguo idzi dzinofanira kuvapakarepo anotsiviwa kana anyorova, asakara, kana kukuvara.
3. Respirator ine Active Air Filtration
A standalone respiratornekusefa kwemhepo inoshandainodiwa kuchengetedza mushandisi kubva kuhutsi hunokuvadza uye zvimedu.
Kugadzirisa kwakaringana uye cheki chenguva kwakakosha kuti uve nechokwadi chekuti system iri kushanda nemazvo.
Kuchengeta Yakachengeteka Welding Nzvimbo:
1. Kuchenesa Nzvimbo
Nzvimbo yewelding inofanira kuva yakajeka kune chero ipi zvayozvinhu zvinobvira moto, zvinhu zvinonzwa kupisa, kana midziyo yakamanikidzwa.
Kusanganisira avopadyo nechidimbu chewelding, pfuti, system, uye anoshanda.
2. Yakasarudzwa Nzvimbo Yakapoteredzwa
Welding inofanira kuitwa mukatinzvimbo yakasarudzwa, yakapoteredzwa ine zvipingamupinyi zvinobudirira zvechiedza.
Kudzivirira kupukunyuka kweiyo laser beam uye kudzikisira kukuvara kungangoitika kana kukuvara.
Vese vashandi vanopinda munzvimbo yeweldinginofanira kupfeka chiyero chakafanana chekudzivirira semushandisi.
3. Emergency Shut-Off
Shanduko yekuuraya yakabatana nemusuwo wenzvimbo yewelding inofanira kuiswa.
Kukurumidza kuvhara iyo laser welding system kana paine isingatarisirwe yekupinda.
Handheld Laser Welding: Alternative Safety
Zvishandiso Zvekuzvidzivirira Pamunhu (PPE):
1. Welding Outfit
Kana special welding attire isipo, zvipfeko ndizvohaibatike nyore uye ine maoko marefuinogona kushandiswa seimwe nzira, pamwe chete neshangu dzakakodzera.
2. Mudzimu
A respirator kutiinosangana nechiyero chinodiwa chekudzivirira kubva kune guruva rinokuvadza uye zvimedu zvesimbiinogona kushandiswa seimwe nzira.
Kuchengeta Yakachengeteka Welding Nzvimbo:
1. Nzvimbo Yakapoteredzwa Ine Masaini Eyambiro
Kana kumisikidza zvipingamupinyi zvelaser zvisingaite kana zvisingawanikwe, iyo welding nzvimboinofanira kunyorwa zvakajeka nezviratidzo zvenyevero, uye mikova yose inofanira kuchengetwa yakavharwa.
Vese vashandi vanopinda munzvimbo yeweldinginofanirwa kuve nelaser kuchengetedza kudzidziswa uye kuziva nezve isingaonekwe hunhu hweiyo laser beam.
Kuisa pamberi kuchengetedza kwakakosha mune handheld laser welding.
Nekutevedzera zvinosungirwa kuchengetedza mapuroteni uye kugadzirira kutora matanho enguva pfupi kana zvichidikanwa.
Vashandi vanogona kuve nechokwadi chekuchengetedza uye vane mutoro welding nharaunda.
Laser Welding ndiyo Ramangwana. Uye Ramangwana Rinotanga Newe!
Reference Sheets
Ruzivo rwunopihwa muchinyorwa chino rwunoitirwa semuchidimbuye laser welding parameters uye kuchengetedza kufunga.
Imwe neimwe chaiyo welding purojekiti uye laser welding systemichava nezvinodiwa zvakasiyana uye mamiriro.
Zvinokurudzirwa kubvunzana neyako laser system mupi kune akadzama nhungamiro.
Kusanganisira kurudziro, uye akanakisa maitiro anoshanda kune yako chaiyo welding application nemidziyo.
Ruzivo rwese runoratidzwa panohaifaniri kungovimbwa nayo chete.
Sehunyanzvi hunyanzvi uye kutungamira kubva kune laser system mugadziri kwakakosha kune yakachengeteka uye inoshanda laser welding mashandiro.
Laser Welding Aluminium Alloy:
1. Hukuru hwezvinhu - Welding Power/ Speed
| Ukobvu (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 45-55mm/s | 60-65mm/s | 70-80mm/s | 80-90mm/s |
| 1 | 35-45mm/s | 40-50mm/s | 60-70mm/s | 70-80mm/s |
| 1.5 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | |
| 3 | 30-40mm/s |
2. Yakakurudzirwa Shielding Gasi
Argon yakachena (Ar)ndiyo yakasarudzika gasi yekudzivirira yelaser welding yealuminium alloys.
Argon inopa yakanakisa arc kugadzikana uye inodzivirira yakanyungudutswa weld dziva kubva pakusvibiswa kwemuchadenga.
Izvo zvakakosha kunekuchengetedza kutendeseka uye kusagadzikana kwekuorayealuminium welds.
3. Yakakurudzirwa Filler Wires
Aluminium Alloy Filler Waya anoshandiswa kuenzanisa kuumbwa kwesimbi yepasi iri simbi.
ER4043-Iyo silicon-ine aluminium yekuzadza waya yakakodzera kune welding6-yakatevedzana aluminium alloys.
ER5356-A magnesium-ine aruminiyamu yekuzadza waya wakakodzera welding5-yakatevedzana aluminium alloys.
ER4047-Iyo silicon-inopfuma aluminium yekuzadza waya inoshandiswa kugadzira4-yakatevedzana aluminium alloys.
Iyo dhayamita yewaya inowanzosiyana kubva0.8 mm (0.030 mukati) kusvika 1.2 mm (0.045 mukati)nokuda kweruoko rwelaser welding yealuminium alloys.
Zvakakosha kuziva kuti aluminium alloys inodachiyero chepamusoro chehutsanana uye kugadzirira kwepamusorozvichienzaniswa nedzimwe simbi.
Laser Welding Carbon Steel:
1. Hukuru hwezvinhu - Welding Power/ Speed
| Ukobvu (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 70-80mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1 | 50-60mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1.5 | 30-40mm/s | 50-60mm/s | 60-70mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 3 | 20-30mm/s | 30-40mm/s | 50-60mm/s | |
| 4 | 15-20mm/s | 20-30mm/s | 40-50mm/s | |
| 5 | 30-40mm/s | |||
| 6 | 20-30mm/s |
2. Yakakurudzirwa Shielding Gasi
Musanganiswa weArgon (Ar)uyeCarbon Dioxide (CO2)inowanzoshandiswa.
Iyo yakajairika gasi kuumbwa ndeye75-90% Argonuye10-25% Carbon Dioxide.
Musanganiswa wegasi uyu unobatsira kudzikamisa arc, kupa yakanaka weld kupinda, uye kudzivirira yakanyungudutswa weld dziva kubva pakusvibiswa kwemuchadenga.
3. Yakakurudzirwa Filler Wires
Mild Steel or Yakaderera-Alloy Steelmafiller waya anowanzo shandiswa kugadzira kabhoni simbi welding.
ER70S-6 -A general chinangwa nyoro simbi waya inokodzera hupamhi hwakawanda hwekabhoni simbi ukobvu.
ER80S-G- Iyo yakakwirira simba yakaderera-alloy simbi waya kune zviri nani zvemichina.
ER90S-B3- Yakaderera-alloy simbi waya ine yakawedzera boron yekuwedzera simba uye kuoma.
Iyo dhayamita yewaya inowanzosarudzwa zvichienderana nehupamhi hwesimbi yepasi.
Kazhinji kubva0.8 mm (0.030 mukati) kusvika 1.2 mm (0.045 mukati)kune handheld laser welding ye carbon steel.
Laser Welding Brass:
1. Hukuru hwezvinhu - Welding Power/ Speed
| Ukobvu (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 55-65mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1 | 40-55mm/s | 50-60mm/s | 60-70mm/s | 80-90mm/s |
| 1.5 | 20-30mm/s | 40-50mm/s | 50-60mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 3 | 20-30mm/s | 50-60mm/s | ||
| 4 | 30-40mm/s | |||
| 5 | 20-30mm/s |
2. Yakakurudzirwa Shielding Gasi
Arogoni Akachena (Ar)ndiyo yakanyanya kukodzera kudzivirira gasi kune laser welding yendarira.
Argon inobatsira kuchengetedza yakanyungudutswa weld dziva kubva pakusvibiswa kwemuchadenga.
Izvo zvinogona kutungamira kune yakawandisa oxidation uye porosity mune ndarira welds.
3. Yakakurudzirwa Filler Wires
Waya dzeBrass filler dzinowanzo shandiswa kugadzira ndarira.
ERCuZn-A kana ERCuZn-C:Idzi imhangura-zinc alloy filler waya dzinoenderana nekuumbwa kwehwaro hwendarira zvinhu.
ERCuAl-A2:Iyo copper-aluminum alloy filler waya iyo inogona kushandiswa kugadzira ndarira pamwe chete nedzimwe mhangura-based alloys.
Iyo dhayamita yewaya yemhangura Laser welding inowanzo muhuwandu hwe0.8 mm (0.030 mukati) kusvika 1.2 mm (0.045 mukati).
Laser Welding Stainless Simbi:
1. Hukuru hwezvinhu - Welding Power/ Speed
| Ukobvu (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 80-90mm/s | 90-100mm/s | 100-110mm/s | 110-120mm/s |
| 1 | 60-70mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1.5 | 40-50mm/s | 60-70mm/s | 60-70mm/s | 90-100mm/s |
| 2 | 30-40mm/s | 40-50mm/s | 50-60mm/s | 80-90mm/s |
| 3 | 30-40mm/s | 40-50mm/s | 70-80mm/s | |
| 4 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 5 | 40-50mm/s | |||
| 6 | 30-40mm/s |
2. Yakakurudzirwa Shielding Gasi
Arogoni Akachena (Ar)ndiyo inonyanya kushandiswa kudzivirira gasi kune Stainless simbi laser welding.
Argon inopa yakanakisa arc kugadzikana uye inodzivirira weld dziva kubva mukusvibiswa kwemuchadenga.
Izvo zvakakosha pakuchengetedza corrosion-resistant zvimiro zvesimbi isina tsvina.
Mune zvimwe zviitiko,Nitrogen (N)inoshandiswawo Laser Welding Stainless Steel
3. Yakakurudzirwa Filler Wires
Stainless Steel filler waya dzinoshandiswa kuchengetedza corrosion resistance uye metallurgical properties ye base simbi.
ER308L- Iyo yakaderera-kabhoni 18-8 simbi isina tsvina waya yeakawanda-chinangwa maapplication.
ER309L-A 23-12 Stainless simbi waya yewelding dissimilar simbi senge kabhoni simbi kune Stainless simbi.
ER316L- Iyo yakaderera-kabhoni 16-8-2 simbi isina tsvina waya ine yakawedzera molybdenum yekunatsiridza corrosion resistance.
Iyo dhayamita yewaya inowanzoitika muhuwandu hwe0.8 mm (0.030 mukati) kusvika 1.2 mm (0.045 mukati)kune handheld laser welding yesimbi isina tsvina.
Laser Welding Vs TIG Welding: Ndeipi iri Nani?
Kana wakanakidzwa nevhidhiyo iyi, wadii kufunga nezvazvokunyorera kune yedu Youtube Channel?
Laser welding uye TIG welding inzira mbiri dzakakurumbira dzekubatanidza simbi, asilaser welding inopazvakanakira zvakasiyana.
Nekurongeka kwayo uye nekumhanya, laser welding inobvumiracleaner, zvimweinoshandaweldspamwekushomeka kwekupisa kupisa.
Zviri nyore kugona, zvichiita kuti zviwanike kune ese ari mavirivanotangauyevanowelder vane ruzivo.
Uyezve, laser welding inogona kubata zvakasiyana-siyana zvezvinhu, kusanganisirasimbi isina ngurauyealuminium, nemigumisiro yakanaka.
Kumbundira laser welding kwete chetekunowedzera kubudiriraasiwo inovimbisazvibereko zvemhando yepamusoro, zvichiita kuti ive sarudzo yakangwara yezvinoda zvekugadzira zvigadzirwa.
Handheld Laser Welder [The 1 Minute Preview]
Imwe chete, inobatwa neruoko iyo inogona kusandura pakatilaser welding, laser kuchenesa, uye laser yekuchekafunctionalities.
Withkuchinjika kuri nyore kwenozzle attachment, vashandisi vanogona kuchinjisa muchina kune zvavanoda chaizvo.
Kanakubatanidza zvinhu zvesimbi, kubvisa tsvina yepamusoro, kana kunyatsocheka zvinhu.
Iyi yakazara laser toolset inopa kugona kubata zvakasiyana-siyana zvekushandisa.
Zvese kubva pakureruka kwechinhu chimwe chete, chiri nyore kushandisa.
Kana wakanakidzwa nevhidhiyo iyi, wadii kufunga nezvazvokunyorera kune yedu Youtube Channel?
Machine Recommendations for Handheld Laser Welding
Heano mamwe Laser-Zivo Iwe Unogona Kufarira:
Nguva yekutumira: Jul-12-2024