Inkqubo esisiseko ye-Welsel yelding ibandakanya ukujonga i-laser ye-laser kwindawo edibeneyo phakathi kwezixhobo ezimbini zisebenzisa inkqubo yokuhanjiswa kweenkonzo. Xa i-beam inxibelelana nezixhobo, idlulisela amandla ayo, ishushu kwaye inyibilike indawo encinci.
Itheyibhile yomxholo
1. Luthini umatshini weWeling Welding?
Umatshini we-Well Welling sisixhobo semizi-mveliso esisebenzisa i-laser ye-laser njengomthombo wobushushu oguqulweyo ukuba ujoyine izixhobo ezininzi kunye.
Ezinye zeempawu eziphambili zoomatshini be-lasels ye-laser yelding zibandakanya:
1. Umthombo we-laser:Uninzi lwabathengisi base-lelster lwanamhlanje basebenzisa i-laser eqinileyo-yombuso eqingqiweyo evelisa i-laser enamandla e-leser enamandla kwi-lercrum ye-infrared. Imithombo yesimilo eqhelekileyo ibandakanya i-CO2, ifayibha, kunye ne-diode imvula.
I-2. Iimpawu zokukhanya:I-laser ye-laser ihamba ngothotho lwamacandelo olwandle njengezibuko, iilensi, kunye nee-nozzles ezigxile kwaye zikhokele umda kwindawo ye-WEML. Iingalo ze-telescopeng okanye i-gentiry ibeka umqadi.
I-3. Automation:Uninzi lwabaphathi base-laser lubonisa ukubala kwekhompyuter Iindlela ezinokufikeleleka kunye neengcamango zengxelo ziqinisekisa ukuchaneka.
4. Ukubekwa kweliso kwinkqubo:Iikhamera ezihlanganisiweyo, ii-spectrometers, kunye nabanye abenzi boluvo babeka esweni inkqubo ye-welding ngexesha lokwenyani. Nayiphi na imiba enolungelelwaniso lwe-beam, ukungena, okanye umgangatho kunokufunyanwa ngokukhawuleza kwaye kwalungiswa.
I-5. Iindlela zoKhuseleko:Izindlu ezikhuselayo, iingcango, kunye namaqhosha e-e-andele zikhusela abaqhubi abavela kwi-laser enamandla e-leser ephezulu. Iindlela zokuhamba-hamba zivaliwe i-laser ukuba iiprotocol zokhuseleko ziyaphule.
Ke ngesishwankathelo, umatshini wase-Ilding Welling sisixhobo esisebenzayo seKhompyuter, semizi-mveliso esisebenzisa i-laser egxile kwi-leser ye-autous ye-outods, ephindaphindiweyo.
2. Usebenza njani umsebenzi we-welling?
Amanye amanqanaba aphambili kwi-laser ye-laser welding ibandakanya:
1. Isizukulwana se-laser:I-Laser-State-State Diode okanye omnye umthombo ovelisa umngxunya we-infrared.
2. Ukuhanjiswa kweBeam: Izibuko, iilensi, kunye no-nozzle ngokuchanekileyo zigxile kwi-beam ukuya kwindawo eqinileyo kumsebenzi.
I-3. Ukufudumeza kwezinto:I-beam ngokukhawuleza iyakrokrela izinto ezibonakalayo, kunye noxinizelelo ukuba ze-106 w / cm2.
4. Ukunyibilika kunye nokujoyina:Iifom ezincinci ezinyibilikayo zechibi apho zisebenza khona. Njengoko ichibi liliqinisa, kuyadalwa i-weld.
5. Ukupholisa kunye nokuqinisekiswa kwakhona: Indawo ye-WEDL ipholile kumanqanaba aphezulu ngaphezulu kwe-104 ° C / yesibini, ukudala i-microst efanelekileyo, ibekwe kakuhle.
I-6. Inkqubela phambili:I-beam ihamba okanye amalungu aphindwe kabini kwaye inkqubo iphindaphinda ukugqiba umthungo we-wel. Irhasi yokufihla irhasi inokusetyenziswa.
Ke ngesishwankathelo, i-laser yeWeling isebenzisa i-laser egxile kakhulu yase-laser kwaye ilawule ngebhayisikile ye-thermal yokuvelisa umgangatho ophezulu, ochaphazelekayo ochaphazelekayo.
Silungiselele ulwazi oluncedo kwi-mayin ye-laser weldines
Kunye nezisombululo ezihleweyo zeshishini lakho
3. Ngaba i-laser ye-lels ilunge ngakumbi kunemig?
Xa kuthelekiswa ne-Interge ye-Intert yeSiko leSiko
I-Laser Weling inika izibonelelo ezininzi:
1. Ukuchaneka: I-laser ye-laser inokugxila kwi-TID ye-TIT 0.1-1mmm, ivumela kakhulu, i-welds ephindaphindwayo. Oku kufanelekile kumacandelo amancinci, aphezulu.
2. Isantya:Amaxabiso eWeldling ye-LEAr akhawuleza kakhulu kune-mig, ngakumbi kwi-gaugurner gaugur. Oku kuphucula imveliso kunye nokunciphisa amaxesha abekiweyo.
3. Umgangatho:Umthombo wobushushu obuguqukayo uvelisa i-distorning encinci kunye nemimandla echaphazelekayo ebunjiweyo. Oku kuphumela kwii-wers ezomeleleyo, eziphezulu.
4. Automation:I-Laser Welling ihenyuzwa ngokulula isebenzisa iirobhothi kunye ne-cnc. Oku kwenza ukuba iipateni ezintsonkothileyo kunye nokuphuculwa kokungaguquguquki kwe-vs mig welding.
5. Izixhobo:I-Lasers inokujoyina indibaniselwano emininzi yezixhobo, kubandakanya i-suplds ezahlukeneyo kunye nelinyibilikhi.
Nangona kunjalo, i-mig welding inayoEzinye izibonelelongaphezulu kwe-laser kwezinye iinkqubo:
1. Ixabiso:Izixhobo ze-MUG zineendleko zokuqala zotyalo-mali kunenkqubo ye-laser.
I-2. Izinto eziTshikekileyo:I-mig ilungele ngcono amacandelo entsimbi ye-welding ngaphezulu kwe-3mm, apho i-laser adngempempe inokuba yingxaki.
I-3. Ukukhusela igesi:I-mig isebenzisa isihlangu segesi ye-inter ukukhusela indawo ye-WOLD, ngelixa i-laser ihlala isebenzisa indlela etywiniweyo.
Ke ngesishwankathelo, i-welling ye-laser ithandwa kakhuluukuchaneka, ezenzekelayo, kunye nomgangatho we-welding.
Kodwa i-mig ihlala ikhuphiswano lokuveliswa kweI-gaugs ye-gaugs kuhlahlo-lwabiwo mali.
Inkqubo efanelekileyo ixhomekeke kwisicelo esithile sokwenza i-welding kunye neemfuno zenxalenye.
4. Ngaba i-sell ye-lelling ilunge ngakumbi kune-tig welding?
Irhasi ye-tungsten irhasi (i-tig) ye-welding yincwadi yencwadi, i-accicicycy inkqubo yezakhono ezinokuthi ivelise iziphumo ezigqwesileyo kwizinto ezincinci.
Nangona kunjalo, i-laser yelding inezibonelelo ezithile ngaphezulu kwe-tig:
1. Isantya:I-Laser Welling ihamba ngokukhawuleza kune-tig yezicelo zemveliso ngenxa yokuchaneka kwayo ngokuzenzekelayo. Oku kuphucula ukuqaphela.
2. Ubuqili:I-laser egxile kakhulu ivumela ukubeka indawo ngokuchanekileyo ngaphakathi kwekhulu lemilimitha. Oku akunakulinganiswa ngesandla somntu nge-tig.
3. Ulawulo:Inkqubo eyahlukileyo njengegalelo lobushushu kunye nejometri ye-WEDIT ilawulwa ngokuqinileyo nge-laser, ekuqinisekiseni iziphumo ezingaguqukiyo ngaphezulu kwe-batch.
4. Izixhobo:I-tig ilunge kakhulu kwizinto ezinobuchule obuthambileyo, ngelixa i-laser ye-ilding ivula imixokelelwane yezinto eziphakathi ngezinto ezibonakalayo.
5. Automation: Inkqubo ye-robotic laser yenza ukuba i-Ilding ye-Idreying azenzekelayo ingenzi ukuba idiniwe, ngelixa i-tig ngokubanzi ifuna ingqalelo epheleleyo kunye nobungcali.
Nangona kunjalo, i-tig welding igcina ithubaUmsebenzi wokuchaneka kwe-Alougeapho igalelo lobushushu kufuneka lijongwe ngononophelo. Kwezi zicelo zibaluleke kakhulu ekuchukumiseni kwegcisa elifanelekileyo.
5. Luthini lo mbambano lwe-larling welding?
Njengayo nayiphi na inkqubo yezamashishini, i-well yelding inamacala athile anokubakho ukuqwalasela:
1. Ixabiso: Ngelixa ukufikeleleka ngakumbi, iinkqubo ezinamandla ze-laser ezinamandla afuna utyalomali olubalulekileyo xa kuthelekiswa nezinye iindlela ze-welding.
2. Izikhwama:I-nozzles yerhasi kunye neep op ochwephesha zithoba ixesha kwaye kufuneka zitshintshwe, zongeza kwindleko zobunini.
3. Ukhuseleko:Iiprothokholi ezingqongqo kunye nezindlu ezivalelweyo zezokhuseleko ziyafuneka ukuthintela ukuvezwa kwi-Leser ye-Laser ephezulu.
4. Uqeqesho:Abanini zithuthi bafuna uqeqesho ukuze basebenze ngokukhuselekileyo kwaye bagcine ngokufanelekileyo izixhobo ze-sels zelding.
I-5. Umgca wokujonga:I-laser ye-laser ihamba ngemigca ethe nkqo, i-geometri ezintsonkothileyo inokufuna ii-beams ezininzi okanye ukugcinwa kwendlela yokusebenza.
I-6. Ukukhupha:Izixhobo ezithile ezinje ngentsimbi yentsimbi okanye i-aluminium inokuba nzima kwi-weld ukuba ayizifumani i-lavelengt ye-laser isebenza ngokufanelekileyo.
Ngokwamanyathelo okhuseleko, uqeqesho, kunye nenkqubo yenkqubo, nangona kunjalo, i-laser yelding ibonelela ngemveliso, ukuchaneka nokuchaneka kunye nezinto ezikumgangatho zezicelo ezininzi zemveliso.
6. Ngaba i-laser ye-selling ifuna igesi?
Ngokungafaniyo neenkqubo ze-gelsing zegesi, i-Laser Welling ayifuni ukusetyenziswa kwegesi yokufihla irhasi equkuqela indawo ye-WEMID. Kungenxa yokuba:
I-1. I-laser egxile kakhulu ehamba emoyeni ukuba idale ichibi elincinci elinamandla, elinamandla elinamandla elinyibilikayo kwaye lijoyine izixhobo.
2. Umoya ojikeleze i-iospored njenge-plasma yegesi kwaye ayiphazamisi i-beam okanye isakhiwo se-sld.
3. I-WOLD iqinile ngokukhawuleza kubushushu obugxilwe kakhulu ukuba zenze phambi kokuba kuqhubeke phambi kwe-oxiles.
Nangona kunjalo, ezinye izicelo ezithile ze-welling ze-welling ze-welling zisenokungaxhamla ekusebenziseni irhasi yerhasi:
1. Kwizinyithi ezisebenzayo ezinjenge-aluminium, izikhuselo zegesi ichibi elishushu le-weld esuka kwioksijini emoyeni.
I-2. Kwimisebenzi esetyenziswayo enamandla, irhasi iyenza i-plasma iphosa i-Plasma echaza i-welnels enzulu.
I-3. Iijethi zegesi zicoca i-fumes kunye ne-geris yothungelwano olungcono kwi-beam emdaka okanye kwimiba epeyintiweyo.
Ke ngesishwankathelo, ngelixa singeyomfuneko ngokungqongqo, irhasi ye-InErt inokubonelela ngeenzuzo zezicelo ezinzima zomceli mngeni okanye izixhobo. Kodwa le nkqubo inokuhlala iqhuba kakuhle ngaphandle kwayo.
Yintoni izixhobo ezinokuba zenziwe i-werd?
Phantse zonke izinyithi zinokuba yi-laser ye-laserd kubandakanyaIntsimbi, i-aluminium, iTitanium, i-nickel izabelo, nangaphezulu.
Kwanabakho ukudityaniswa kwentsimbi yentsimbi. Isitshixo yilekufuneka ifumane i-laser yangaphakathi.
▶ Ingaba lukhulu kangakanani lwezinto?
Amashiti athambile njengeI-0.1mm kunye ne-asdick njenge-25mmIngathi i-laser ye-lasered, ngokuxhomekeke kwisicelo esithile kunye ne-laser yamandla.
Amacandelo amakhulu anokufuna i-Wulti-Passwol Dealding okanye i-Optics ekhethekileyo.
Ngaba i-laser ye-laser yi-welling ilungele ukuveliswa kwevolumo ephezulu?
Ngokuqinisekileyo. Iiseli ze-robotic laser ye-welding ze-welding zihlala zisetyenziswa ngesantya esiphezulu, iindawo ezizenzekelayo zemveliso yezicelo ezifana nemveliso yemoto.
Amanqanaba okufaka iimitha ezininzi ngomzuzu wokufezekiswa.
▶ Awuphi amashishini asebenzisa amashishini eWeling welding?
Izicelo eziqhelekileyo ze-Welser ze-Welling zinokufumanekaImoto, i-elektroniki, izixhobo zonyango, i-aerospace, isixhobo / i-die, kunye nemveliso encinci yokuchaneka.
Itekhnoloji yilengokuqhubekayo ukwanda kwamacandelo amatsha.
▶ Ndiyikhetha njani inkqubo ye-welling?
Izinto ekufuneka ziqwalaselwe zibandakanya izixhobo zokusebenza ze-comrypriece, ubungakanani / ubukhulu, iimfuno zokungena, uhlahlo-lwabiwo mali, kwaye zifuna umgangatho we-WED.
Abathengisi abadumileyo banokunceda ukuqaphela uhlobo lwe-laser elungileyo, amandla, amabona, kunye nokuzenzekelayo kwisicelo sakho esithile.
Zeziphi iintlobo ze-welds ezinokwenziwa?
Iindlela eziqhelekileyo ze-selling zelding zibandakanya i-butt, i-fillet, i-fillet, ukubhoboza, kunye ne-ilds ye-sels.
Ezinye iindlela ezinobuchule obufana nemveliso yolonga lase-laser ikwavela ngokulungiswa kunye nezicelo zeprotocation.
▶ Ngaba i-laser ye-welling ilungele umsebenzi wokulungisa?
Ewe, i-laser weling ilungele ngokufanelekileyo ukulungisa izinto eziphezulu.
Igalelo lobushushu obuhlanganisiweyo linciphisa umonakalo owongezelelweyo kwizinto ezisisiseko ngexesha lokulungiswa.
Ngaba ufuna ukuqalisa ngomatshini we-laserr welder?
Kutheni ungasicingeli?
IXESHA LOKUQALA: Nge-12 ukuya kwi-12 ukuya kwi-1224