Itheyibhile yomxholo
Intshayelelo:
Ukuwelda kweLaser yinkqubo yokudibanisa ehambele phambili esebenzisa ubushushu obugxininisiweyo bomqa welaser ukudibanisa izinto ezimbini okanye ngaphezulu zentsimbi.
Ngokungafaniyo nobugcisa bokuwelda obuxhomekeke kwidangatye elivulekileyo okanye i-arc yombane,i-laser welding inikezela ngendlela echanekileyo kwaye elawulwayo yokudala amalungu aqinileyo, angenamthungo.
1. Yintoni i-laser Welding?
Kwintliziyo yeinkqubo welding laserngumatshini okhethekileyo ukubaIvelisa ukukhanya okuqinileyo, okugxininisiweyo.
Lo mqa we-laser ujoliswe kwizinto ekujoliswe kuzo, aphoitshisa ngokukhawuleza umphezulu ukuya kwindawo yawo yokunyibilika.
Isinyithi esinyibilikisiweyo emva koko siyadibana,ukudala ibhondi eqinileyo, ekhuselekileyo.
Enye yeenzuzo eziphambili ze-laser welding kukukwazi ukuvelisaemxinwa kakhulu, iiwelds ezikumgangatho ophezulu kunye nokuphazamiseka okuncinci okanye umonakalo obushushukwindawo ejikelezileyo.
Oku kuyenza ibe lukhetho olufanelekileyo lwezicelo ezifuna ukuchaneka, njengakwiiimoto, i-aerospace, kunye nemizi-mveliso ye-elektroniki.
Ngapha koko, i-laser welding yinkqubo ezenzekelayo kakhulu enokuthi ibeidityaniswe ngokulula kwiinkqubo zokwenziwa komsebenzi.
Oku kuvumelaukwanda kwemveliso, ukunciphisa iindleko zabasebenzi, kunye nokuphucula ukungaguquguqukikwimveliso edityanisiweyo yokugqibela.
Ngaphaya koko, ukuwelda kwelaser yi-ainkqubo ezenzekelayo kakhulu enokuthi idityaniswe ngokulula kwi-workflows yokuvelisa.
Oku kuvumela ukunyuka kwemveliso, ukunciphisa iindleko zabasebenzi, kunye nokuphucula ukuhambelana kwimveliso yokugqibela edibeneyo.
Ngokubanzi, i-laser welding imele inkqubela phambili ebalulekileyo ekujoyineni itekhnoloji,enikezela ngesisombululo esisebenzayo nesisebenzayo kuluhlu olubanzi lwezicelo zamashishini.
2. Isebenza njani iLaser Welding?
Inkqubo ye-laser welding inokwahlulwa ibeamanyathelo abalulekileyo:
Isizukulwana seLaser:Inkqubo iqala ngomthombo onamandla welaser.Ezi lasers zivelisa ukukhanya okuqinileyo, okudityanisiweyo ngeubude obuthile kunye nemveliso yamandla.
Ukuhanjiswa kweBeam:I-laser beam iye iqondiswe kwaye igxininise kwi-workpiece usebenzisa uluhlu lwezibuko kunye neelensi.Oku kuqinisekisa ukuba umqaijolise ngokuchanekileyo kwaye igxininiswe kwindawo efunwayo ye-welding.
INtsebenziswano yezinto:Njengoko i-laser beam egxininisiweyo ibetha umphezulu wezinto zetsimbi, ifudumeza ngokukhawuleza izinto kwindawo yayo yokunyibilika.Oku kudalaumngxuma omncinci, omile okwesitshixo kwisinyithi, owaziwa ngokuba yi "weld pool."
Ulwakhiwo lwe-Weld Pool:Isinyithi esityhidiweyo kwi-weld pool iyahamba kwaye yomelele, yenze idibano elomeleleyo, eqhubekayo phakathi kwezinto ezimbini zokusebenza.Ubunzulu kunye nobubanzi be-weld pool inokulawulwa ngononophelo ngokulungelelanisa amandla e-laser, isantya, kunye nokugxila.
Irhasi yokuKhusela:Kwiinkqubo ezininzi ze-laser welding,igesi ekhuselayo engasebenziyo, efana ne-argon okanye i-helium, isetyenziselwa ukukhusela i-weld pool kwizinto ezingcolileyo ze-atmospheric, ezinokuthi ziphazamise ingqibelelo yokudibanisa.
Ukuzenzekela kunye nokuBeka iliso:Oomatshini be-laser welding bahlala bezenzekelayo, kunye nentshukumo elawulwa yikhompyuter kunye nokujongwa okuchanekileyo kweeparamitha ezifana namandla e-laser, isantya se-weld, kunye nokukhusela ukuhamba kwegesi.Oku kuqinisekisa i-welds ezihambelanayo, ezikumgangatho ophezulu kunye nokungenelela okuncinci komntu.
Umahluko ophathwa ngesandla:Oomatshini bokuwelda ngesandla bakwalukhetho oludumileyo phakathi kweendibano zocweyo kunye nokusetyenziswa komntu,ukuhambahamba nokubhetyebhetye kakhulu kubhabho.Ukurhweba ngamanye amandla e-laser welding ngokufikeleleka ngakumbi.
I-versatility ye-laser welding ivumela ukuba isetyenziswe kuluhlu olubanzi lwezinto zetsimbi, kubandakanywaintsimbi, i-aluminiyam, kunye ne-titanium.
Ngokulungisa ngokucophelela iiparameters zenkqubo, i-welders inokufikelelaiiwelds ezinzulu, ezimxinwakunyeukugqwetheka okuncinci kunye nokucoceka, ukubonakala okufanayo.
I-Handheld Laser Welder okanye iLaser Welding Machine
Kunokuba nzima ukwenza isigqibo
3. Ixabisa malini i-Laser Welder?
Iindleko ze-laser welding machine canzahluka kakhulukuxhomekeke kwinani lezinto, ezifana nohlobo oluthile lwelaser, ubungakanani kunye nemveliso yamandla omatshini, kunye nenqanaba lezinto ezizenzekelayo kunye nokudibanisa.
Iinkqubo zokuwelda ze-laser ezisisisekoingathengwa$20,000 ukuba $50,000.
Aba matshini be-compact baqhele ukusetyenziselwa izinto ezincinci, ezilula, ezifana nokwenza ubucwebe okanye uphuhliso lweprototype.
Kwinqanaba eliphezulu,ezinkulu, ezizisebenzela ngokupheleleyo iinkqubo zokuwelda i-laserinokubiza ngaphezulu kwe$500,000 ukuba $1 million okanye ngaphezulu.
Aba matshini baphucukileyo bahlala befumaneka kwindawo yokuvelisa umthamo omkhulu, njengemigca yokudityaniswa kwemoto okanye indawo yokuvelisa icandelo le-aerospace.
Nangona kunjalo...
Ukuba ukhangela intoifikeleleka ngakumbi, ixinene ngakumbi,kurhwebo lwezakhono zokuwelda,Umatshini wokuWelding weLaser ophathwa ngesandlaingaba yile nto uyifunayo.
Ukuqala ukusuka$3,000 ukuba $10,000.
4. Ngaba i-Laser Welding yomelele?
Kufuphi,Ewe.
I-laser welding idume ngokukwazi ukuvelisangokuphawulekayo amalunga omelele kwaye ahlala ixesha elide, okwenza kube yinto enqwenelekayo kakhulu kuluhlu olubanzi lwezicelo zoshishino.
Izinto eziphambili ezinegalelo kumandla endalo e-laser welds ziquka:
Ubunzulu beWeld kunye nokuNgena:I-laser welding inokudala i-welds enzulu, emxinwa leyoukungena nzulu kwizinto ezisisiseko, nto leyo ebangela ukuba kubekho iqhina elomeleleyo nelikhuseleke ngakumbi.
Ukugqwesa okuncinci:Ubume obugxininisiweyo, obuchanekileyo be-laser beam buqinisekisaUkuphazamiseka okuncinci kwe-thermal yentsimbi ejikelezileyo, ukugcina ingqibelelo yesakhiwo sokuqala samacandelo.
Iinkcazelo ngeMetallurgical: Ukufudumeza ngokukhawuleza kunye nokupholisa kwe-weld pool kunokukhokelela kwiinguqu ezinqwenelekayo ze-metallurgical, njengesakhiwo sengqolowa ecocekileyo kunye nokwanda kobunzima, ukuqhubela phambili ukuqinisa amandla okubambisana.
Ijometri yeWeld: I-laser welds idla ngokuba nophawu "lomngxuma wesitshixo"., ebonelela ngommandla omkhulu kwintsimbi etyhidiweyo yokuqinisa kunye nokwenza ibhondi eqinile, eqhubekayo.
Izifundo ezininzi zibonise amandla akhethekileyo e-laser welds,ngamandla okuqina adla ngokugqitha ukomelela kwesiseko sentsimbi.
Kwezinye iimeko, indawo ye-weld inokomelela ngakumbi kunezinto ezijikelezileyo, ezikhokelela ekusilelani ngaphandle kwendawo edibeneyo ngexesha lovavanyo.
Ngaphezu koko, i-laser welding ingasetyenziselwa ukujoyina uluhlu olubanzi lweealloys zetsimbi, kubandakanywaintsimbi, i-aluminiyam, kunye ne-titanium, nganye ineseti yayo ekhethekileyo yezinto zomatshini.
Ngokukhetha ngononophelo iiparamitha ezifanelekileyo ze-welding kunye nobuchule, ii-welders zinokunyusa amandla kunye nokuqina komdibaniso wokugqibela.
Ngokubanzi, indibaniselwano yeukuchaneka, ulawulo, kunye neenzuzo metallurgicalukwenza welding laser aethembeke kakhulu kwaye robust yokujoyina indlelakwizicelo ezibalulekileyo apho imfezeko yesakhiwo ibaluleke kakhulu.
5. Ngaba iiWelder zeLaser zilungile?
Xa kufikwa ekusebenzeni kunye nobuchule koomatshini bokuwelda belaser, impendulo elula yile:EWE
Baziesebenza kakhulu kwaye ithathwa njengephezulukwiindlela ezininzi zokuwelda zemveli kwiintlobo ngeentlobo zezicelo.
Enye yeenzuzo eziphambili ze-laser welders kukukwazi ukuvelisaumgangatho ophezulu, iiwelds ezihambelanayo kunye neziphene ezincinci.
Ukuchaneka kunye nolawulo olunikezelwa yi-laser beam ivumela i-welders ukuba yenzeumxinwa, i-welds yokungena enzulu kunye nokucoceka, ukubonakala okufanayo kunye nokuphazamiseka okuncinci kwezinto ezisisiseko.
Ukongeza, i-laser welding ibonelela ngeenzuzo ezininzi ezinxulumene nenkqubo ezenza kube lukhetho olunomtsalane kwizicelo zamashishini:
Isantya kunye nemveliso:I-laser welding yinkqubo esebenza kakhulu, enezantya ze-welding ezinokuthi zibeamaxesha amaninzi ngokukhawulezakuneendlela eziqhelekileyo ze-arc welding.
Ukuzenzekela kunye nokudibanisa:Oomatshini be-laser welding bafaneleka kakuhle kwi-automation, evumelaindibaniselwano engenamthungokwiinkqubo zokwenziwa komsebenzi kunye nokwanda kwemveliso.
Ukuguquguquka:I-laser welding ingasetyenziselwa ukujoyina uluhlu olubanzi lwee-alloys zetsimbi, kuqukaintsimbi, i-aluminiyam, kunye neentsimbi ezingafaniyo, iyenza ibe sisisombululo esiguquguqukayo sezicelo ezahlukeneyo.
Ukusebenza kakuhle kwamandla:I-laser welding yinkqubo eyonga amandla ngakumbi xa kuthelekiswa ne-welding yendabuko, ekhokelelaiindleko zokusebenza ezisezantsi kunye nefuthe elincitshisiweyo lokusingqongileyo.
Ukufikeleleka:Ukuqhubela phambili kwitekhnoloji yelaser kunye nokwanda kokufumaneka kweenkqubo zokuwelda kwelaser ezifikelelekayo zenze obu buchwephesheifikeleleke ngakumbi kuluhlu olubanzi lwamashishini kunye nezicelo.
Ewe, njengayo nayiphi na indlela yokuwelda, i-laser welding ineyayoiseti eyodwa yemingeni kunye nemida.
Izinto ezifanaukufikeleleka ngokubambisana, ubukhulu bezinto eziphathekayo, kunye nesidingo sezixhobo ezikhethekileyo kunye noqeqeshoinokuchaphazela ukufaneleka kunye nokusebenza kakuhle kwe-laser welding kwizicelo ezithile.
Nangona kunjalo, ubungqina obuninzi bubonisa ukuba i-laser welding yindlela yokujoyina enamandla kakhulu kwaye inokuthenjwa,ekwaziyo ukunikezela ngomgangatho okhethekileyo, imveliso, kunye neendleko ezifanelekileyo kuluhlu olubanzi lwezicwangciso zemizi-mveliso.
6. Yintoni enokuthi iWelded usebenzisa i-Laser Welder?
Omnye wemiba ephawulekayo ye-laser welding kukuguquguquka kwayo ngokumalunga nezixhobo kunye namacandelo anokuthi adityaniswe ngempumelelo ngokusebenzisa le teknoloji yokujoyina.
Ukuwelda kweLaser kwaqalwa kwaphuhliswa kwizicelo ezithile kwiimizi-mveliso yeemoto kunye ne-aerospace.
Umda wokusetyenziswa kwayo uye wanda ngokuthe ngcembe ukutyhubela iminyaka ukubandakanya uluhlu olwahlukeneyo lwezixhobo kunye nokusetyenziswa.
Ezinye zezona zinto zixhaphakileyo ezinokudityaniswa ngokufanelekileyo usebenzisa i-laser welder ziquka:
Iintsimbi zentsimbi:Intsimbi (ikhabhoni ephantsi, i-high-carbon, i-Stainless), i-Cast Iron, i-Alloy Steels.
Iintsimbi ezingezizo iFrerous:I-Aluminiyam kunye ne-Aluminiyam ialloys, iCopper & Copper Alloys, i-Titanium & ne-Titanium alloys.
Iintsimbi eziFanayo:Ukudityaniswa kweNsimbi ukuya kwiAluminiyam, ukuDityaniswa kweCopper ukuya kwiSimbi, ukuDityaniswa kweTitanium kwezinye izinyithi.
Ukongeza kwezi zinto zemveli zetsimbi, ukuwelda kwe-laser kuye kwafumana izicelo ekudibaneni kweizixhobo eziphambili, njengei-ceramic-to-metal kunye ne-polymer-to-metal composites, ukuvula amathuba amatsha oyilo lwemveliso kunye nokusetyenziswa okutsha.
Ngaphandle kokuguquguquka ekukhetheni izinto, i-laser welding ingasetyenziselwa ukuwelda uluhlu olubanzi lweiijometri zecandelo, ukusukaamashiti amancinci kunye neefoyile ukuya kwiipleyiti ezishinyeneyo kunye nezakhiwo ezintsonkothileyo, ezinomacala amathathu.
Ukuchaneka kunye nolawulo olunikezelwa yi-laser welding lwenza ukuba lube lolona khetho lufanelekileyo kwizicelo ezifuna umgangatho ophezulu, ophantsi-ugqwetheko welds, njengokuveliswa kwe:
1. Iipaneli zoMzimba weemotokwayeIifreyimu
2. Iinqwelomoya zeFuselagekwayeAmacandelo ephiko
3. Izibiyelo zombanekwayeIzindlu
4. Izixhobo zonyangokwayeUkufakelwa
5. Izixhobo ezichanekileyokwayeOomatshini
Njengoko itekhnoloji ye-laser welding iqhubeka nokuvela kwaye ifikeleleka ngakumbi, uluhlu lwezixhobo kunye nezinto ezinokuthi zidityaniswe ngempumelelo kusetyenziswa le ndlela yokudibanisa yokusika.Qhubeka kuphela ukwandisa, ukuqinisa ngakumbi isikhundla sayo njengesixhobo esibalulekileyo kumhlaba wemizi-mveliso wale mihla.
Isishwankathelo seVidiyo eKhawulezayo: I-Laser Welders
Ukuwelda njengePro: Ukuwelda kweLaser ngesandla
Ukuguquguquka kwe-Handheld Laser Welding
▶ Ngaba iLaser Welding Yinyani?
Ilunge Kakhulu Ukuba Yinyani?
Ukuwelda kweLaser kunjaloindlela yokwenyani nesetyenziswa ngokubanzi kushishino lokujoyina.Isebenzisa amandla ekugxilwe kuwo kumqadi welaser ukunyibilika kunye nokuhlanganisa imathiriyeli kunye.
▶ Ngaba ungayenza iAluminium yeLaser Weld?
Ewe, i-laser welding yindlela esebenzayo yokujoyina i-aluminium kunye ne-aluminium alloys.
Ukuchaneka kunye nokulawulwa kwe-laser beam kuyenzaifaneleke kakuhle ukuwelda le ntsimbi ikhaphukhaphu, ibonakalisa.
▶ Ngaba i-Laser Welding yomelele kune-TIG?
Ngokubanzi, i-laser welding inokuvelisa i-weldszomelele kwaye aziguquguqukikunezo zidalwe yi-TIG yendabuko (i-Tungsten Inert Gas) ukuwelda.
Ngenxa yokungena kwayo okunzulu kunye nendawo encinci echatshazelwe bubushushu.
▶ Ngaba iLaser Welding ifuna iGesi?
Ewe, iinkqubo ezininzi ze-laser welding zifuna ukusetyenziswa kwegesi yokukhusela.
Njengeargon okanye helium, ukukhusela i-weld pool etyhidiweyo ekungcolisekeni kwe-atmospheric kunye nokuqinisekisa umgangatho ophezulu, i-welds-free welds.
▶ Ngaba i-Laser Welding isebenzisa isiFilisi?
Ukuwelda kweLaser kunokwenziwakunye okanye ngaphandle kokongezwa kwezinto zokuzalisa, kuxhomekeke kwisicelo esithile kunye neemfuno ezidibeneyo.
Kwezinye iimeko, i-filler wire isetyenziselwa ukunyusa umthamo we-weld okanye ukujoyina isinyithi esingafaniyo.
▶ Ngaba iWelder yeLaser iThick kangakanani?
I-laser welding inokusingatha uluhlu olubanzi lwezinto eziphathekayo, ukusukaiifoyile ezibhityileyo kwiipleyiti ezinobunzima beesentimitha ezininzi.
Ubunzulu be-welding yobunzulu buxhomekekekwimveliso yamandla kunye nodidi lwelaser esetyenziswayo.
▶ Ngaba iLaser Welding yomelele njengeMIG?
I-laser welding inokuvelisa i-welds ekhoyonjengonamandla, okanye omelele ngakumbi, kunezo zidalwe yi-MIG yendabuko (i-Metal Inert Gas) welding.
Ngokuxhomekeke kwizixhobo, uyilo oludibeneyo, kunye neeparamitha ze-welding ezisetyenzisiweyo.
▶ Ngaba iLaser Welding ilula?
Ukuwelda kweLaser kufunaizixhobo ezikhethekileyo, ubuchule, kunye noqeqesho ukufumana iziphumo ezizezona zilungileyo.
Ngelixa inkqubo ngokwayo ithe ngqo, ulawulo oluchanekileyo kunye nokudityaniswa kwenkqubo yelaser, igesi ekhuselayo, kunye nezinye iiparamitha ziyenza ibe bubuchule bokudibanisa obuntsonkothileyo xa kuthelekiswa nezinye iindlela zemveli zokuwelda.
▶ Ngaba iLaser Welding Ikamva?
I-laser welding ithathwa ngokubanzi njengeteknoloji yexesha elizayo, njengoko iqhubeka iqhubela phambili ngokwemiqathangoukusebenza kakuhle kweendleko, ukusebenza kakuhle kwamandla, kunye noluhlu lwezixhobo kunye nokusetyenziswa okunokuthi kuthathelwe kuzo.
Ubuchule bayo obukhethekileyo buyenza ibe lukhetho oluthandeka ngakumbi kwimizi-mveliso yale mihla kunye neyokwenza izinto.
Iingcebiso ngoomatshini be:Umatshini wokuWelding weLaser ophathwa ngesandla
Yonke into eThengiweyo kufuneka yaziswe kakuhle
Singakwazi ukuNceda ngolwazi oluneenkcukacha kunye noBonwano!
Ixesha lokuposa: May-29-2024