Ukuhlanza kwe-Laser Weld
Ukuhlanza i-Laser Weld kuyindlela esetshenziselwa ukususa ama-contaminants, oxides, nezinye izinto ezingafuneki kusuka ebusweni be-weldNgaphambi emvakwaInqubo ye-welding iphelele. Lokhu kuhlanza kuyisinyathelo esibalulekile kuma-application amaningi wezimboni nezokukhiqiza ukuzeQinisekisa ubuqotho nokubukekakokuhlanganiswa kwe-welded.
Ukuhlanza i-Laser kwensimbi
Ngesikhathi senqubo ye-welding, ukungcola okuhlukahlukene kanye nezinto ezingezinhle zingafakwa endaweni ye-weld, njengeI-Slag, i-Spatter, kanye ne-Discoloration.
Ngakwesobunxele, lokhu kungabaPhatha kabi amandla okuqina kwamaWeld, ukumelana nokugqwala, kanye nama-aesthetics abonakalayo.
Ukuhlanza i-Laser Weld kusebenzisa ugongolo lwe-laser oluphezulu ukuze ukhethe u-vaporize futhi uluse lezi zimali ezingathandekingangaphandle kokulimazainsimbi engaphansi.
Izinzuzo ze-Laser Weld Cleaning
1. Ukunemba- I-laser ingabhekiswa ngqo ukuze ihlanze indawo kuphela ye-Weld ngaphandle kokuthinta impahla ezungezile.
2. Ijubane- Ukuhlanza i-Laser kuyinqubo esheshayo, ezenzakalelayo engahlanza ama-welds ngokushesha kakhulu kunamasu wokubhukwa.
3. Ukuvumelana- Ukuhlanza i-Laser kukhiqiza umfaniswano, umphumela ophindaphindwayo, ukuqinisekisa ukuthi wonke ama-welds ahlanzwa ngezinga elifanayo eliphakeme.
4. Akunakucushwa- Ukuhlanza i-Laser akudingi ukuxabana noma amakhemikhali, kunciphisa izindleko zokusebenza kanye nemfucuza.
Izicelo: Ukuhlanza kwe-Laser Weld
Ama-Plates e-Alloy All-Alloy (HSLA) I-IBOR STEL I-LASER WELD CLEANNING
Ukubukeka kwe-Weld kwephathwe ngokuhlanza i-laser (a, c, e) futhi kungalashwa ngokuhlanza i-laser (b, d, f)
Amapharamitha afanele wokuhlanza ama-laser angakwazisusaUkugqwala nokugcoba kusuka endaweni yokusebenza.
Ukungena okuphezuluwabhekwa ngezinhlobonhlobo ezahlanzwa uma ziqhathaniswa nalabo abangahlanzwa.
Ukuhlanza i-laser ukuhlasela kwangaphambili kusiza ngokuphumelelayoxwayaukwenzeka kwama-pores kanye nemifantu eWeld futhikuthuthukisaikhwalithi eyakha i-weld.
Ukwelashwa kweLaser Weld Ukuhlanza kwangaphambili kunciphisa izilima eziningi ezinjenge-pores kanye nemifantu ngaphakathi kwe-weld, kanjalongenzaizakhiwo ezishubile ze-weld.
Amandla ajwayelekile ashubile wesampula ngokuhlanza i-laser ukuhlanza kwangaphambili kungu-510 MPA, okungukuthi30% ngaphezulukunalokho ngaphandle kokuhlanza i-laser kwangaphambili ukwelashwa.
Ukugcwala kwe-laser-hlanza i-weld Joint kungu-36% okuyiizikhathi ezingu-3lokho ngokuhlangene okuhlangene (12%).
Bheka iphepha lokuqala lokucwaninga ngesango lokucwaninga lapha.
I-Aluminial Aluminium Alloy 5A06 Laser Weld Cleaning
Umphumela wokuhlolwa kwemvume kanye ne-porongual esampuli nge: (a) uwoyela; (b) amanzi; (c) Ukuhlanza i-laser.
Ubukhulu be-aluminium alloy 5A06 oxide ungqimba yi-1-2 lm, futhi ukuhlanza kwe-laser kukhombisa aUmphumela Wokuthembisaekususweni kwe-oxide ye-tig welding.
KutholakaleE-Fusion Zone of Tig WeldsNgemuva komhlaba ojwayelekile, kanye nokufakwa nge-morphology ebukhali kwahlolwa futhi.
Ngemuva kokuhlanza i-laser,AKUKHO BONAKALA UKUZE BABUZAendaweni ebabazekayo.
Ngaphezu kwalokho, okuqukethwe komoya-mpilokwehle kakhulu, okuvumelana nemiphumela edlule.
Ngaphezu kwalokho, ungqimba omncane wokuncibilika okwenzekile kwenzeka ngesikhathi sokuhlanza i-laser, okuholelaecwengekileendaweni ebabazekayo.
Bheka iphepha lokuqala lokucwaninga ngesango lokucwaninga lapha.
Noma hlola le ndatshana esiyishicilele ku:I-Laser Cleaning Aluminium (Kanjani Abaphenyi Benze)
Ufuna ukwazi nge-laser weld cleaning?
Singasiza!
Yini engingayisebenzisa ukuhlanza ama-welds ami?
Ukuhlanza ama-welds kuhlinzekaIzibopho eziqinilena-Ukuvimbela ukugqwala
Nazi ezinyeIzindlela ZendabukoUkuhlanza ama-welds:
Incazelo:Sebenzisa ibhulashi le-wire noma isondo ukuze ususe i-slag, spatter, kanye noxiti.
Okuhle:Okungabizi kakhulu futhi kusebenza ngokuhlanzwa komhlaba.
USIZO:Ingaba nzima futhi ingahle ingafinyeleli amabala aqinile.
Incazelo:Sebenzisa i-grinder ukuze ubushelelezi ama-welds futhi ususe ukungapheleli.
Okuhle:Isebenza ngokuhlanza kanzima nokubumba.
USIZO:Ingaguqula iphrofayili ye-weld futhi ingangenisa ukushisa.
Incazelo:Sebenzisa izixazululo ezisuselwa ku-acid noma izixazululo zokuqeda ukungcola.
Okuhle:Isebenza ngempumelelo kwezinsalela ezinzima futhi ingasetshenziswa ezinhlelweni ezahlukahlukene.
USIZO:Dinga izindlela zokuphepha kanye nokulahlwa okufanele.
Incazelo:I-propel adrasive impahla ngesivinini esikhulu ukususa ama-contaminants.
Okuhle:Esheshayo futhi esebenzayo ezindaweni ezinkulu.
USIZO:Kungadala ukuguguleka komhlaba uma kungalawulwa.
Incazelo:Sebenzisa amagagasi omsindo wemvamisa ephezulu kwikhambi lokuhlanza ukuze ususe imfucumfucu.
Okuhle:Ifinyelela amajamo ayinkimbinkimbi futhi isusa ama-contaminants kahle.
USIZO:Imishini ingabiza futhi usayizi wokuhlanza ungalinganiselwa.
IngomaneI-Laser Ablation & Ukulungiselela Okuphezulu kwe-Laser:
I-Laser Ablation
Incazelo:Sebenzisa imishayo yama-laser ephezulu yamandla okushintsha ukungcola ngaphandle kokuthinta impahla eyisisekelo.
Okuhle:Inembile, enobungani bemvelo, futhi esebenza ngempumelelo kwizicelo ezibucayi.
USIZO:Imishini ingabiza kakhulu, futhi idinga ukusebenza kwamakhono.
Ukulungiselela Okuphezulu kwe-Laser
Incazelo:Sebenzisa ama-lasers ukulungiselela izindawo ngokususa oxides kanye nokungcola ngaphambi kokushiswa.
Okuhle:Kuthuthukisa ikhwalithi ye-weld futhi kunciphisa iziphambeko.
USIZO:Izinsiza nazo zingabiza kakhulu, futhi zidinga ukusebenza kwamakhono.
Ungayisebenzisa kanjani i-laser metal?
Ukuhlanza i-laser kuyindlela ephumelelayo yokususa ama-contaminants
Gqoka i-PPE efanelekile, kufaka phakathi ama-goggles ezokuphepha, amagilavu kanye nezingubo zokuvikela.
Vikela ucezu lwensimbi endaweni ezinzile ukuvikela ukunyakaza ngesikhathi sokuhlanza. Lungisa ikhanda le-laser liye ebangeni elinconyiwe ukusuka ebusweni, ngokuvamile phakathi10-30 mm.
Qhubeka ngokubheka inqubo yokuhlanza. Funa ushintsho ebusweni, njengokususwa kokungcola noma noma yimuphi umonakalo wensimbi.
Ngemuva kokuhlanza, hlola indawo yemvula yokuhlanzeka kanye nanoma yikuphi ukungcola okusele. Kuya ngesicelo, cabangaKusebenzisa ukuhlanganiswa okuvikelayoukuvikela ukona okuzayo.
Yiliphi ithuluzi elingcono kakhulu lokuhlanza ama-welds?
Ukuhlanza i-laser kuveze njengelinye lamathuluzi amahle kakhulu atholakalayo
Kunoma ngubani obandakanyeke ekubumbeni kwensimbi noma ekunakekelweni, ekuhlanzeni kwe-laser kuyintoithuluzi elibalulekile lokuhlanza ama-welds.
Ukunemba kwayo, ukusebenza kahle, kanye nezinzuzo zezemvelo kwenza kube ukukhetha okuhleUkuthola imiphumela esezingeni eliphakemengenkathi unciphisa ubungozi kanye nesikhathi sokuphumula.
Uma ufuna ukuthuthukisa izinqubo zakho zokuhlanza, cabanga ukutshala imali kubuchwepheshe bokuhlanza le-laser.
Wenza kanjani ama-welds abukeke ahlanzekile?
Ukuhlanza i-laser kusiza ukufezekisa ama-welds ahlanzekile futhi abukeke
Ukulungiselela ubuso
Ukuhlanza okuqala:Ngaphambi kokushiswa, qiniseka ukuthi insimbi eyisisekelo ayinazo ezingcolisayo njengokugqwala, uwoyela kanye nokungcola. Lesi sinyathelokubalulekile ukufeza i-wald ehlanzekile.
Ukuhlanza i-laser:Sebenzisa uhlelo lokuhlanza lwe-laser ukuze ususe ngempumelelo noma yikuphi ukungcola okungaphezulu. Indlela ebhekiswe kuyo iqinisekisa ukuthi kuphela okungcona kususwengaphandle kokulimaza insimbi.
Ukuhlanza kwe-Post-Weld
Ukuhlanza kwe-Post-Weld:Ngemuva kokushiswa, hlanza ngokushesha indawo ye-weld nge-laser ukususa i-slag, i-spatter kanye ne-oxidation engaphazamisa ukubukeka kukaWeld.
Ukungaguquguquki:Inqubo yokuhlanza ye-laser ihlinzeka ngemiphumela efanayo, iqinisekisa ukuthi wonke ama-weld anokuqedwa okuguqukayo, okuhlanzekile.
Imibukiso yevidiyo: Ukuhlanza i-Laser kwensimbi
Kuyini ukuhlanza i-laser & kanjani?
Enye yezinzuzo ezinkulu kakhulu zokuhlanza i-laser ukuthi kunjaloinqubo eyomile.
Okusho ukuthi asikho isidingo sokuhlanza imfucumfucu.
Mane nje uqondise i-laser beam endaweni ofuna ukuyihlanzangaphandle kokuthinta izinto ezingaphansi.
Ama-Laser Cleaners nawoicwecwe futhi liyathandeka, ukuvumelaUkuhlanza okusebenzayo kokusetshenziswa kwesayithi.
Ngokuvamile kudingaokokuvikela okuyisisekelo kuphela, njengezingilazi zokuphepha kanye nokuphefumula.
I-Laser Ablation ingcono ekuhlanzeni ukugqwala
I-sandblasting ingadalauthuli oluningi futhi ludinga ukuhlanza okukhulu.
Ukuhlanza iqhwa owomileokungenzeka kube kubize futhi kungafaneleki ngokufanele imisebenzi emikhulu.
Ukuhlanza amakhemikhali kungenzekafaka izinto eziyingozi nezinkinga zokulahla.
Ngokungqubuzanayo,Ukuhlanza i-laser kuvela njengenketho yokusukuma.
Kuyinto eguquguqukayo ngendlela emangalisayo, ukuphatha uhla lwezinto ezingcolisayo ngokunemba
Inqubo iyabiza kakhulu ngokuhamba kwesikhathi ngenxanoUkusetshenziswa kwezinto ezibonakalayo kanye nezidingo zokulungiswa okuphansi.
Umshini wokuhlanza we-Handheld Laser: Ukuhlanza i-Laser Weld
I-Sased Laser Cleaner(100w, 200w, 300W, 400W)
Abahlanzayo be-fiber laser ye-fible balungele kahle ukuhlanza-nobucayi,-zwelayo, nomaisengozini yengoziI-Surfants, lapho uhlobo olunembile futhi elawulwa khona lwe-laser olucindezelwe lubalulekile ekuhlanzeni okusebenzayo nokulimazayo.
Amandla we-Laser:100-500w
Ukushintshwa kobude be-Pulse:10-350ns
Ubude be-fiber cable:3-10m
Wavelength:I-1064NM
Umthombo we-laser:I-Fibre Expred Fibre
Umshini wokususa ukugqwala we-laser(Pre & Post Laser Weld Cleaning)
Ukuhlanza i-Laser Weld kusetshenziswa kabanzi ezimbonini ezifanai-aerospace,izimoto,I-ShipBuild, futhiUkukhiqiza ngogesi-phiAma-Welds asezingeni eliphakeme, angenacalazibalulekile ukuphepha, ukusebenza, nokubukeka.
Amandla we-Laser:100-3000w
Imvamisa ye-Laser Pulse Frequency:Kufika ku-1000khzz
Ubude be-fiber cable:3-20m
Wavelength:I-1064NM, 1070NM
SingathaNinginingiIzilimingqi