Uhlolojikelele Lokusebenza - Ukuhlanza i-Laser Weld

Uhlolojikelele Lokusebenza - Ukuhlanza i-Laser Weld

I-Laser Weld Cleaning

I-Laser Weld Cleaning iyisu elisetshenziselwa ukususa ukungcola, ama-oksidi, nezinye izinto ezingafuneki endaweni yokushisela.Ngaphambi emvakwaInqubo Yokushisela Iphelele. Lokhu Kuhlanzwa kuyisinyathelo Esibalulekile Ezinhlelweni Eziningi Zezimboni Nezokukhiqiza ukuzeQinisekisa Ubuqotho Nokubukekaye-Welded Joint.

I-Laser Cleaning ye-Metal

Ngesikhathi senqubo yokushisela, ukungcola okuhlukahlukene kanye nezinto ezikhiqizwayo zingafakwa endaweni yokushisela, njengei-slag, i-spatter, nokushintsha umbala.

Uma zishiywe zingahlanzekile, lezi zingakwazikunomthelela omubi amandla e-weld, ukumelana nokugqwala, nobuhle bokubukwayo.

Ukuhlanza i-laser weld kusebenzisa i-laser enamandla amakhulu ukuze ukhethe ngokukhetha futhi kususwe lezi zidiphozi ezingaphezulu ezingathandeki.ngaphandle kokulimazainsimbi engaphansi.

Izinzuzo Laser Weld Cleaning

1. Ukunemba- I-laser ingaqondiswa ngokunembile ukuhlanza indawo yokushisela kuphela ngaphandle kokuthikameze izinto ezizungezile.

2. Isivinini- Ukuhlanza i-laser kuyinqubo esheshayo, ezenzakalelayo engahlanza ama-welds ngokushesha kakhulu kunamasu okwenziwa ngesandla.

3. Ukungaguquguquki- Ukuhlanza i-laser kukhiqiza umphumela ofanayo, ophindaphindwayo, oqinisekisa ukuthi wonke ama-welds ahlanzwa ngezinga eliphezulu elifanayo.

4. Azikho Izinto Ezisetshenziswayo- Ukuhlanza i-laser akudingi ama-abrasives noma amakhemikhali, kunciphisa izindleko zokusebenza kanye nemfucuza.

Izicelo: Laser Weld Cleaning

High-Strength Low-Alloy (HSLA) Steel Plates Laser Weld Cleaning

Ukuvela kokushisela kwensimbi ye-hsla ngaphambi nangemuva kokuhlanza i-laser weld

Ukubukeka Kwe-Weld Kokuphathwa Ngokuhlanzwa Kwe-Laser (a, c, e) Nokungalashwa Ukuhlanza I-Laser (b, d, f)

The efanele laser yokuhlanza inqubo nemingcele cansusaukugqwala namafutha avela endaweni yokusebenza.

Ukungena okuphezulukwabonwa ezinhlotsheni ezihlanziwe uma ziqhathaniswa nalezo ezingahlanzwa.

Ukwelashwa kwangaphambili nge-laser kuyasiza ngempumelelogwemaukuvela kwama-pores kanye nemifantu ku-weld kanyekuyathuthukaikhwalithi yokwakha ye-weld.

Ukwelashwa kwangaphambili kwe-Laser Weld Cleaning kunciphisa amaphutha amaningi njengama-pores kanye nemifantu ngaphakathi kwe-weld, ngaleyo ndlela.ngconoizakhiwo eziqinile ze-weld.

Amandla aqinile wesampula enokwelashwa kwangaphambili nge-laser ama-MPa angama-510, okungukuthi30% ngaphezulukunalokho ngaphandle kokuhlanza nge-laser ukwelashwa kwangaphambili.

Ukwelulwa kwejoyinti le-weld elihlanzwe nge-laser ngama-36% okusho ukuthiizikhathi ezingu-3leyo yejoyinti le-weld elingcolile (12%).

Buka Iphepha Locwaningo Loqobo Esangweni Lokucwaninga Lapha.

I-Commercial Aluminium Alloy 5A06 I-Laser Weld Cleaning

isiqhathaniso esibonisa indlela laser yokuhlanza aluminium umthelela welding porosity

Umphumela Wokuhlolwa Kwe-Permeation kanye Ne-Porosity Esampula: (a) Uwoyela; (b) Amanzi; (c)Ukuhlanza iLaser.

Ugqinsi longqimba lwe-Aluminium alloy 5A06 oxide luyi-1–2 lm, futhi ukuhlanzwa nge-laser kubonisaumphumela othembisayoekukhishweni kwe-oxide ye-TIG welding.

I-porosity yatholakalaendaweni yokuhlanganisa ye-TIG weldsngemva kwenhlabathi evamile, kanye nokufakwa okune-morphology ebukhali kwahlolwa futhi.

Ngemuva kokuhlanza i-laser,kwakungekho porosity eyayikhonaendaweni ye-fusion.

Ngaphezu kwalokho, okuqukethwe kwe-oxygenkwehle kakhulu, evumelana nemiphumela yangaphambilini.

Ngaphezu kwalokho, ungqimba oluncane lokuncibilika okushisayo lwenzeka ngesikhathi sokuhlanza i-laser, okuholele ekuthenii-microstructure ecwengekileendaweni ye-fusion.

Buka Iphepha Locwaningo Loqobo Esangweni Lokucwaninga Lapha.

Noma Bheka lesi sihloko Esishicilelwe kuso:I-Aluminium Yokuhlanza I-Laser (Indlela Abacwaningi Abayenze Ngayo)

Ufuna ukwazi mayelana nokuhlanza i-Laser Weld?
Singasiza!

Yini Engingayisebenzisa Ukuhlanza Ama-welds Ami?

Ukuhlanza Welds NikezaAmabhondi AqinilefuthiUkuvimbela Ukugqwala

Nazi ezinyeIzindlela ZendabukoOkokuhlanza ama-Welds:

Ukuxubha ucingo
Ukugaya
Izihlanzi Zamakhemikhali
Ukuqhunyiswa kwesihlabathi
Ultrasonic Cleaning
Ukuxubha ucingo

Incazelo:Sebenzisa ibhulashi locingo noma isondo ukuze ususe i-slag, i-spatter, nama-oxides.

Okuhle:Akubizi futhi kusebenza ngempumelelo ekuhlanzeni indawo.

Ububi:Kungase kusebenze kanzima futhi kungase kungafinyeleli ezindaweni eziqinile.

Ukugaya

Incazelo:Sebenzisa i-grinder ukushelela ama-welds futhi ususe ukungapheleli.

Okuhle:Isebenza kahle ekuhlanzeni okukhulu nokubunjwa.

Ububi:Ingashintsha iphrofayili yokushisela futhi ingase yethule ukushisa.

Izihlanzi Zamakhemikhali

Incazelo:Sebenzisa izixazululo ezine-asidi noma izincibilikisi ukuze uncibilikise ukungcola.

Okuhle:Isebenza kahle ezinsalela eziqinile futhi ingasetshenziswa ezinhlelweni ezahlukahlukene.

Ububi:Idinga izinyathelo zokuphepha nokulahlwa okufanele.

Ukuqhunyiswa kwesihlabathi

Incazelo:Propel impahla ehubhukayo ngesivinini esikhulu ukuze ususe ukungcola.

Okuhle:Kuyashesha futhi kusebenza kahle ezindaweni ezinkulu.

Ububi:Kungabangela ukuguguleka komhlaba uma kungalawuleki.

Ultrasonic Cleaning

Incazelo:Sebenzisa amagagasi omsindo wemvamisa ephezulu kusixazululo sokuhlanza ukuze ususe udoti.

Okuhle:Ifinyelela izimo eziyinkimbinkimbi futhi isusa ukungcola kahle.

Ububi:Izinto zokusebenza zingabiza futhi usayizi wokuhlanza unganqunyelwa.

NgobaUkukhishwa kwe-Laser & Ukulungiswa kwe-Laser Surface:

Ukukhishwa kwe-Laser

Incazelo:Sebenzisa imishayo ye-laser enamandla amakhulu ukuhwamisa ukungcola ngaphandle kokuthikameze izinto eziyisisekelo.

Okuhle:Inembile, ihambisana nemvelo, futhi iyasebenza ezinhlelweni ezibucayi.

Ububi:Izisetshenziswa zingabiza, futhi zidinga ukusebenza okunekhono.

Ukulungiswa kwe-Laser Surface

Incazelo:Sebenzisa ama-laser ukulungisa izindawo ngokukhipha ama-oxide nokungcola ngaphambi kokushisela.

Okuhle:Ithuthukisa ikhwalithi yokushisela futhi yehlise amaphutha.

Ububi:Izisetshenziswa nazo zingabiza, futhi zidinga ukusebenza okunekhono.

Indlela yokuhlanza i-Laser Metal?

I-Laser Cleaning iyindlela ephumelelayo yokususa izinto ezingcolisayo

Gqoka i-PPE efanele, okuhlanganisa izibuko zokuphepha, amagilavu, nezingubo zokuzivikela.

Vikela ucezu lwensimbi endaweni ezinzile ukuze uvimbele ukunyakaza ngesikhathi sokuhlanza. Lungisa ikhanda le-laser libe ibanga elinconyiwe ukusuka phezulu, ngokuvamile phakathi10-30 mm.

Qhubeka uqaphe inqubo yokuhlanza. Bheka izinguquko endaweni, njengokususwa kokungcola noma yimuphi umonakalo ensimbi.

Ngemva kokuhlanza, hlola indawo yokushisela ukuze uthole ukuhlanzeka kanye nanoma yikuphi ukungcola okusele. Kuye ngesicelo, cabangaukusebenzisa i-coating yokuzivikelaukuvimbela ukugqwala kwesikhathi esizayo.

Iliphi ithuluzi elingcono kakhulu lokuhlanza ama-welds?

Ukuhlanza I-Laser Kugqama Njengelinye Lamathuluzi Angcono Kakhulu Akhona

Kunoma ngubani obambe iqhaza ekwenziweni kwensimbi noma ekunakekeleni, ukuhlanzwa kwe-laser kuyintoithuluzi eliyigugu lokuhlanza ama-welds.

Ukunemba kwayo, ukusebenza kahle, kanye nezinzuzo zemvelo kuyenza ibe yisinqumo esifaneleukuzuza imiphumela yezinga eliphezulungenkathi kunciphisa ubungozi kanye nesikhathi sokuphumula.

Uma ubheke ukuthuthukisa izinqubo zakho zokuhlanza, cabanga ukutshala imali kubuchwepheshe bokuhlanza i-laser.

Uwenza kanjani ama-Welds abukeke Ahlanzekile?

Ukuhlanza I-Laser Kusiza Ukuzuza Ukushisela Okuhlanzekile Nokubukeka Kwezobuchwepheshe

Ukulungiswa kwe-Surface

Ukuhlanza kokuqala:Ngaphambi kokushisela, qiniseka ukuthi isisekelo sensimbi ayinakho ukungcola njengokugqwala, uwoyela, nokungcola. Lesi sinyathelookubalulekile ekuzuzeni i-weld ehlanzekile.

Ukuhlanza i-Laser:Sebenzisa uhlelo lokuhlanza nge-laser ukuze ususe ngempumelelo noma yikuphi ukungcola okungaphezulu. Indlela ehlosiwe iqinisekisa ukuthi ukungcola kuphela okususwayongaphandle kokulimaza insimbi.

Ukuhlanza kwangemva kokushisela

Ukuhlanza kwangemva kokushisela:Ngemva kokushisela, hlanza ngokushesha indawo yokushisela ngelaser ukuze ususe i-slag, i-spatter, ne-oxidation engaphazamisa ukubukeka kwe-weld.

Ukuvumelana:Inqubo yokuhlanza i-laser inikeza imiphumela efanayo, iqinisekisa ukuthi wonke ama-welds anokugcina okuhambisanayo, okuhlanzekile.

Imibukiso Yevidiyo: Ukuhlanza I-Laser Kwensimbi

Iyini i-Laser Cleaning futhi isebenza kanjani?

Ividiyo Yokuhlanza I-Laser

Enye yezinzuzo ezinkulu zokuhlanza i-laser ukuthi kunjaloinqubo eyomile.

Okusho ukuthi asikho isidingo sokukhuculula imfucumfucu ngemuva.

Mane uqondise i-laser beam endaweni ofuna ukuyihlanzangaphandle kokuthinta izinto eziyisisekelo.

Izihlanzi ze-laser nazokuhlangene futhi kuyaphatheka, ukuvumelaukuze kuhlanzwe kahle endaweni.

Idinga ngokujwayelekileizinto zokuzivikela eziyisisekelo kuphela, njengezibuko zokuphepha nezinsimbi zokuphefumula.

I-Laser Ablation Ingcono Ekuhlanzeni Ukugqwala

Ividiyo ye-Laser Ablation

Ukuqhunyiswa kwesihlabathi kungadalauthuli oluningi futhi kudinga ukuhlanzwa okukhulu.

Dry ice yokuhlanza kuyintoebiza kakhulu futhi ayifaneleki kangako imisebenzi emikhulu.

Ukuhlanza amakhemikhali kungasezibandakanya izinto eziyingozi kanye nezindaba zokulahlwa.

Ngokungqubuzanayo,ukuhlanza i-laser kuvela njengendlela evelele.

Iguquguquka ngendlela emangalisayo, iphatha uhla lokungcola ngokunemba

Inqubo iyona eyongayo ngokuhamba kwesikhathi ngenxanoukusetshenziswa kwezinto ezibonakalayo kanye nezidingo zokunakekelwa okuphansi.

I-Handheld Laser Cleaning Machine: I-Laser Weld Cleaning

I-Pulsed Laser Cleaner(100W, 200W, 300W, 400W)

Ama-pulsed fiber laser cleaner afaneleka kakhulu ukuhlanzwaobucayi,ebucayi, nomasengozini yokushisaizindawo ezingaphezulu, lapho imvelo enembile nelawulwayo ye-laser pulsed ibalulekile ekuhlanzeni okuphumelelayo nokungenamonakalo.

Amandla e-Laser:100-500W

I-Pulse Length Modulation:10-350ns

Ubude bekhebula le-Fiber:3-10m

Ubude begagasi:1064nm

Umthombo we-Laser:I-Pulsed Fiber Laser

Umshini Wokususa Ukugqwala kwe-Laser(Pre & Post Laser Weld Cleaning)

I-laser weld yokuhlanza isetshenziswa kabanzi ezimbonini ezifanai-aerospace,ezezimoto,ukwakhiwa kwemikhumbi, futhiukukhiqiza izinto zikagesilaphoizinga eliphezulu, ama-welds angenasicizibalulekile ekuphepheni, ekusebenzeni nasekubukekeni.

Amandla e-Laser:100-3000W

I-Adjustable Laser Pulse Frequency:Kufika ku-1000KHz

Ubude bekhebula le-Fiber:3-20m

Ubude begagasi:1064nm, 1070nm

UkusekelaOkuhlukahlukeneIzilimi

I-Laser Welding Cleaning iphelele, iyasebenza futhi ayilimazi
Nge-Mimowork Laser, Lungiselela Ukusebenza kwakho Kwe-Welding


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