Application Overview – Toolbox Foam

Application Overview – Toolbox Foam

Laser Cut Toolbox Foam

(Foam Inserts)

Laser cut foam inserts are primarily used for product packaging, protection, and presentation, and offer a quick, professional, and cost-effective alternative to other traditional machining methods. Foams may be laser cut to any size and shape, making them ideal for inserts in tool cases. Laser engraves the foam's surface, giving laser cut foams a new use. Branding logos, sizes, directions, warnings, part numbers, and whatever else you want are all possible. The engraving is clear and crisp.

 

laser cut toolbox foam

How to Cut PE Foam With a Laser Machine

Sublimation Fabric Laser Cutting Video

Many foams, such as polyester (PES), polyethylene (PE), and polyurethane (PUR), are excellent candidates for laser cutting. Without applying pressure to the material, contactless processing ensures quick cutting. The edge is sealed by the heat from the laser beam. Laser technology allows you to make individual items and small quantities in a cost-effective manner thanks to the digital process. Case inlays can also be marked with lasers.

Find more laser cutting videos at our Video Gallery

Laser Cutting Foam

Step into the realm of foam crafting with the ultimate question: Can you laser cut 20mm foam? Brace yourself, as our video unfolds the answers to your burning queries about foam cutting. From the mysteries of laser cutting foam core to the safety concerns of laser cutting EVA foam. Fear not, this advanced CO2 laser-cutting machine is your foam-cutting superhero, tackling thicknesses up to 30mm with ease.

Say goodbye to the debris and waste from traditional knife cutting, as the laser emerges as the champion for cutting PU foam, PE foam, and foam core.

Benefits of Laser Cut Foam Inserts

laser cutting foam

When it comes to laser cutting PE foam, what makes our customers so successful?

- Ideal for improving the visual display of logos and branding.

- Part numbers, identification, and instructions are also possible (improving productivity)

- Images and text are exceptionally accurate and clear.

- When compared to printing processes, it has a longer lifespan and is more durable.

 

- There is no destruction on the performance or characteristics of foams.

- Suitable for almost any protective case foam, shadow board, or insert

- Low Origination fees

 

Recommended Laser Foam Cutter

• Laser Power: 100W/150W/300W

• Working Area: 1600mm * 1000mm (62.9” * 39.3 ”)

• Laser Power:150W/300W/500W

• Working Area: 1600mm * 3000mm (62.9’’ *118’’)

• Laser Power:150W/300W/500W

• Working Area: 1600mm * 3000mm (62.9’’ *118’’)

MimoWork, as an experienced laser cutter supplier and laser partner, has been exploring and developing proper laser cutting technology, to meet the requirements of laser cutting machines for home use, industrial laser cutter, fabric laser cutter, etc. Besides the advanced and customized laser cutters, to better help the clients with conducting laser cutting business and improving production, we provide thoughtful laser cutting services to solve your worries.

More Benefits from Mimo - Laser Cutting

- Quick laser cutting design for patterns by MimoPROTOTYPE

- Automatic nest with Laser Cutting Nesting Software

- Economical cost for customized Working Table in format and variety

- Free Material Testing for your materials

- Elaborate laser cutting guide and suggestions after laser consultant

laser cutting machine cost and price, MimoWork Laser Cutting Machine

Laser Cutting Methods Vs. Conventional Cutting Methods

The advantages of the laser over other cutting equipment when it comes to cutting industrial foams are evident. While the knife applies a lot of pressure to the foam, causing material distortion and dirty cut edges, the laser employs a precise and frictionless cut to create even the tiniest features. Moisture is pulled into the absorbent foam during separation when cutting with a water jet. The material must first be dried before it can be processed further, which is a time-consuming procedure. Laser cutting eliminates this step, allowing you to continue working with the material right away. In comparison, the laser is unquestionably the most effective tool for foam processing.

Which types of foam can be cut using a laser cutter?

PE, PES, or PUR can be laser cut. With laser technology, the edges of the foam are sealed and can be cut precisely, quickly, and cleanly.

Typical applications of Foam:

☑️ Automotive industry (car seats, automotive interior)

☑️ Packaging

☑️ Upholstery

☑️ Seals

☑️ Graphic industry

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