What is YAG Laser Welding?

What is YAG Laser Welding?

Introduction

What is YAG Laser Welding?

YAG (yttrium aluminum garnet doped with neodymium) welding is a solid-state laser welding technique with a wavelength of 1.064 µm.

It excels in high-efficiency metal welding and is widely used in automotive, aerospace, and electronics industries.

Comparation to Fiber Laser Welding

Comparison Item

Fiber Laser Welding Machine

YAG Laser Welding Machine

Structural Components

Cabinet + Chiller

Cabinet + Power Cabinet + Chiller

Welding Type

Deep Penetration Welding (Keyhole Welding)

Heat Conduction Welding

Optical Path Type

Hard/Soft Optical Path (via fiber transmission)

Hard/Soft Optical Path

Laser Output Mode

Continuous Laser Welding

Pulsed Laser Welding

Maintenance

- No consumables

- Nearly maintenance-free

- Longer lifespan

- Requires periodic lamp replacement (every ~4 months)

- Frequent maintenance

Beam Quality

- Superior beam quality (close to fundamental mode)

- High power density

- High photoelectric conversion efficiency (multiple times that of YAG)

- Poorer beam quality

- Weaker focusing performance

Applicable Material Thickness

Suitable for thicker plates (>0.5mm)

Suitable for thin plates (<0.5mm)
(High single-point energy, small weld width, low thermal distortion)

Energy Feedback Function

Not available

Supports energy/current feedback

(Compensates for voltage fluctuations, lamp aging, etc.)

Working Principle

- Uses rare-earth-doped fiber (e.g., ytterbium, erbium) as gain medium

- Pump source excites particle transitions; laser transmits through fiber

- YAG crystal as active medium

- Pumped by xenon/krypton lamps to excite neodymium ions
- Laser transmitted and focused via optical mirrors

Device Characteristics

- Simple structure (no complex optical cavities)

- Low maintenance cost

- Relies on xenon lamps (short lifespan)

- Complex maintenance

Welding Precision

- Smaller weld spots (micron-level)

- Ideal for high-precision applications (e.g., electronics)

- Larger weld spots

- Suitable for general metal structures (strength-focused scenarios)

 

Different Between Fiber And YAG

Different Between Fiber And YAG

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FAQs

1. What is YAG Welding?

YAG, standing for yttrium-aluminum-garnet, is a type of laser that generates short-pulsed, high-energy beams for metal welding.

It is also referred to as a neodymium-YAG or ND-YAG laser.

2. Can YAG Laser be Used for Welding?

The YAG laser also offers high peak powers in small laser sizes, which enables welding with large optical spot size.

3. Why Choose YAG over Fiber Lasers?

YAG offers lower upfront costs and better suitability for thin materials, making it ideal for small workshops or budget-conscious projects.

Applicable Materials

Metals: Aluminum alloys (automotive frames), stainless steel (kitchenware), titanium (aerospace components).

Electronics: PCB boards, microelectronic connectors, sensor housings.

YAG Laser Welding System Diagram

YAG Laser Welding System Diagram

YAG Laser Welding Machine

YAG Laser Welding Machine

Typical Applications

Automotive: Battery tab welding, lightweight component joining.

Aerospace: Thin-walled structure repairs, turbine blade maintenance.

Electronics: Hermetic sealing of microdevices, precision circuit repairs.

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Post time: Apr-18-2025

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