An In-Depth Comparison of Patches Processing Methods: Merrow, Hand-Cutting, Heat Cutting, and Laser Cutting

An In-Depth Comparison of Sleeve Label Processing Methods:

Merrow, Hand-Cutting, Heat Cutting, and Laser Cutting

▶ Why laser technology plays a more important role in the field of clothing production

Adorning a garment with an exquisite sleeve label badge instantly showcases a sense of fashion taste. This tiny yet crucial detail adds a lot of charm to clothing and textiles. However, have you ever wondered about the fascinating crafts hidden behind the production of these sleeve label badges? Each method emits unique charm and magical effects during the manufacturing process.

From the classic and efficient Merrow technique to the artisanal hand-cutting, as well as the precise and convenient heat cutting and the technologically delicate laser cutting – let's delve into the mysteries of these crafts and explore the infinite charm they bring to sleeve label badges.

Main methods of patch making

▶Visual systems contribute to accurate pattern recognition and cutting:

Introduction: The Merrow technique is an exquisite edge-making process for sleeve labels, utilizing the magical power of the Merrow sewing machine. This special sewing machine uses custom-made Merrow needles to weave dense and covering stitches along the edge of the sleeve label, cleverly preventing the fabric from fraying.

Function: The effectiveness of the Merrow technique is evident – it firmly secures the sleeve label to the garment, avoiding the troublesome issue of fraying edges. Additionally, the edges of the sleeve label appear neat and smooth, enhancing the appearance of the clothing.

Advantages: The Merrow technique excels in efficient production and stable stitches. Its rapid production capability makes it an excellent choice for large-scale manufacturing. Whether dealing with tough fabrics or soft rubber, the Merrow technique can handle various materials of sleeve labels with ease.

Disadvantages: However, due to the nature of the Merrow technique, the edges of the sleeve label may have a slight roughness. This aspect needs special attention, as certain intricate designs might not be suitable for this technique.

▶Hand-Cutting: Artisanal Craftsmanship in Traditional Techniques

Introduction: Hand-cutting is one of the traditional craftsmanship methods for sleeve label production, relying on manual skills rather than machinery. During the manufacturing process, skilled artisans use scissors or cutting tools to precisely shape the fabric or rubber into the required form, giving each sleeve label its personality and uniqueness.

Function: The true charm of hand-cutting lies in its ability to create various shapes of sleeve labels with precision. This technique excels in dealing with complex designs and intricate patterns. Unrestricted by machines, hand-cutting allows creativity to flow freely, turning each sleeve label into a unique work of art.

Advantages: Flexibility is a significant advantage of the hand-cutting technique. It can easily adapt to various shapes and sizes, making it the preferred choice for custom-made sleeve labels suitable for small-scale production and personalized customization.

Disadvantages: However, due to its reliance on skilled manual work, hand-cutting is relatively slow compared to other methods. It requires craftsmen to invest more time and effort, making it unsuitable for large-scale production. Yet, it is precisely this craftsmanship that imbues each sleeve label with a unique historical ambiance and emotional touch.

▶Heat Cutting: Creating Smooth Edges

Introduction: Heat cutting is an efficient and precise sleeve label production technique. By using a heated knife to cut through fabric or rubber, the process presents smooth and polished edges. The key lies in precisely controlling the temperature and cutting speed of the heated knife, ensuring the sleeve label edges are smooth and clean.

Function: Heat cutting creates seamless edges, preventing fabric fraying, and is suitable for various materials. It is particularly useful for sleeve labels exposed to daily wear and tear, such as sportswear and work uniforms.

Advantages: The edges are neat and smooth, resulting in a professional and refined appearance. It is suitable for medium-scale production and can be automated to improve production efficiency.

Disadvantages: Heat cutting cannot handle overly complex shapes, limiting design possibilities. The production speed is relatively slower, which might not be suitable for high-speed production demands.

▶ Laser Cutting:

Introduction: Laser cutting is an advanced sleeve label production technique that utilizes the high-energy focused beam of a laser to precisely cut fabric or rubber. This highly detailed cutting process opens up infinite possibilities for sleeve label production, making it a gem in the fashion industry.

Function: The greatest strength of laser cutting lies in its ability to handle complex shapes and intricate designs. The highly focused and precise control of the laser beam allows designers' creativity to be perfectly realized on the sleeve label. Whether it's intricate geometric patterns, unique brand logos, or delicate personal designs, laser cutting can meticulously depict them, giving the sleeve label a unique artistic brilliance.

Advantages: Laser cutting stands out with its exceptional cutting precision. Its high precision cutting capability ensures the sleeve label edges are smooth, delicate, and leave no traces. Therefore, laser cutting is the ideal choice for producing highly personalized sleeve labels, satisfying fashion brands' pursuit of utmost attention to detail. Moreover, laser cutting is not limited by materials, suitable for various fabrics and rubber, be it soft and delicate silk or tough and durable leather – it can handle them all with ease.

Disadvantages: Although laser cutting demonstrates significant advantages in its cutting precision during the production process, its initial investment is relatively high, which is a limitation. The application of high-tech equipment and technology makes laser cutting more costly, making it unsuitable for small-scale production. For some smaller brands or manufacturers, cost might be a consideration.

▶How to use laser to cut patches?

Laser cutting machine provides a more efficient and flexible solution for patterned patches, becoming the best choice for industrial upgrading and market winners. With its advanced optical recognition system, MimoWork laser cutting machines have helped many customers achieve double improvements in production efficiency and quality. Precise pattern recognition and cutting technology make laser cutting gradually become the mainstream trend of customization. From fashion bags to industrial applications, laser cutting patches bring designers and manufacturers more creative and innovative space, whether it is complex patterns or meticulous details, laser cutting technology can be perfectly presented.

Video Guide | How to cut embroidery patches by a laser cutter?

what you can learn from this video:

Witness the marvel of a smart laser cutting machine designed exclusively for embroidery. This enthralling video demonstrates the precision of laser cutting embroidery patches, unveiling a world of creativity. Customization and digitalization features empower flexible design possibilities, enabling flawless contour cuts of diverse shapes and patterns. Embrace the fusion of technology and artistry as this visionary tool elevates embroidery production to new heights, delivering immaculate results that captivate the imagination. Experience innovation at its finest, pushing boundaries and revolutionizing embroidery design with the incredible power of laser technology.

Application of laser engraving technology in the field of patch making

In summary, comparing the advantages and disadvantages of the Merrow technique, hand-cutting, heat cutting, and laser cutting in sleeve label production, laser cutting clearly emerges as the optimal choice.

Firstly, compared to the Merrow technique, laser cutting has distinct advantages in cutting precision and design possibilities. While the Merrow technique allows efficient production and works with various materials for sleeve labels, its edges may have some roughness, limiting the application of certain intricate patterns. Laser cutting, on the other hand, can handle complex shapes and intricate designs, using the high-energy focused beam of a laser to create seamless, neat, and delicate sleeve label edges, enabling each sleeve label to exude a unique artistic brilliance.