Mukakhala watsopano kwa luso laser ndi kuganizira kugula laser kudula makina, payenera kukhala mafunso ambiri mukufuna kufunsa.
MimoWorkndiwokondwa kugawana nanu zambiri zamakina a laser CO2 ndipo mwachiyembekezo, mutha kupeza chipangizo chomwe chimakuyenererani, kaya chikuchokera kwa ife kapena othandizira ena a laser.
M'nkhaniyi, tipereka chidule cha kasinthidwe ka makina m'gulu lalikulu ndikupanga kusanthula kofananira kwa gawo lililonse. Nthawi zambiri, nkhaniyi ifotokoza mfundo zotsatirazi:
Makina a makina a laser CO2
a. Brushless DC Motor, Servo Motor, Step Motor
Brushless DC (Direct current) mota
Brushless DC motor imatha kuthamanga pa RPM yayikulu (zosintha pamphindi). Ma stator a DC motor amapereka mphamvu yozungulira yomwe imayendetsa chombo kuti chizizungulira. Mwa ma motors onse, mota ya brushless dc imatha kupereka mphamvu yamphamvu kwambiri ya kinetic ndikuyendetsa mutu wa laser kuti uziyenda mwachangu kwambiri.Makina ojambulira laser a MimoWork abwino kwambiri a CO2 ali okonzeka ndi galimoto brushless ndipo akhoza kufika pazipita chosema liwiro la 2000mm/s.Galimoto ya brushless dc sichiwoneka kawirikawiri mu makina odulira laser a CO2. Izi zili choncho chifukwa liwiro la kudula kupyolera muzinthu ndilochepa ndi makulidwe a zipangizo. M'malo mwake, mumangofunika mphamvu yaying'ono kuti mujambule zithunzi pazida zanu, Galimoto yopanda burashi yokhala ndi chojambula cha laser.kufupikitsa nthawi yanu yojambula molondola kwambiri.
Servo motor & Step motor
Monga tonse tikudziwa kuti ma servo motors amatha kupereka ma torque apamwamba kwambiri komanso okwera mtengo kuposa ma stepper motors. Ma Servo motors amafunikira encoder kuti asinthe ma pulse kuti aziwongolera malo. Kufunika kwa encoder ndi gearbox kumapangitsa makinawo kukhala ovuta kwambiri, zomwe zimapangitsa kukonza pafupipafupi komanso mtengo wokwera. Kuphatikizidwa ndi makina a laser CO2,injini ya servo imatha kuperekera kulondola kwapamwamba pagawo la gantry ndi mutu wa laser kuposa momwe imachitira stepper motor. Pomwe, kunena zoona, nthawi zambiri, zimakhala zovuta kudziwa kusiyana kolondola mukamagwiritsa ntchito ma mota osiyanasiyana, makamaka ngati mukupanga mphatso zosavuta zaluso zomwe sizifuna kulondola kwambiri. Ngati mukukonza zida zophatikizika ndi ntchito zaukadaulo, monga nsalu zosefera za mbale ya fyuluta, chinsalu chotchinga chachitetezo chagalimoto, chivundikiro chotchingira chowongolera, ndiye kuti kuthekera kwa ma servo motors kudzawonetsedwa bwino.
Mota iliyonse ili ndi zabwino ndi zoyipa zake. Zomwe zimakuyenererani ndi zabwino kwambiri kwa inu.
Zachidziwikire, MimoWork ikhoza kuperekaCO2 laser chojambula ndi chodula ndi mitundu itatu ya injinikutengera zomwe mukufuna komanso bajeti.
b. Belt Drive VS Gear Drive
Kuyendetsa lamba ndi njira yolumikizira mawilo ndi lamba pomwe giya yoyendetsa ndi magiya awiri amalumikizidwa ndi mnzake monga momwe mano onse amalumikizirana. Mu makina a zida za laser, ma drive onsewa amagwiritsidwa ntchitokuwongolera kayendedwe ka laser gantry ndikutanthauzira kulondola kwa makina a laser.
Tiyeni tifanizire ziwirizi ndi tebulo ili:
Belt Drive | Gear Drive |
Main element Pulleys ndi Belt | Main element magiya |
Malo ochulukirapo akufunika | Malo ochepera ofunikira, chifukwa chake makina a laser amatha kupangidwa kuti akhale ang'onoang'ono |
Kutayika kwakukulu kwa kukangana, motero kumachepetsa kufala komanso kuchepa kwachangu | Kuwonongeka kocheperako, motero kufalikira kwakukulu komanso kuchita bwino kwambiri |
Chiyembekezo chokhala ndi moyo chochepa kuposa ma drive amagiya, nthawi zambiri amasintha zaka zitatu zilizonse | Kutalika kwa moyo wokulirapo kuposa kuyendetsa malamba, nthawi zambiri kumasintha zaka khumi zilizonse |
Pamafunika kukonza zambiri, koma mtengo wokonza ndi wotsika mtengo komanso wosavuta | Imafunikira chisamaliro chochepa, koma mtengo wokonza ndi wocheperako komanso wovuta |
Kupaka mafuta sikufunika | Pamafunika mafuta okhazikika |
Kugwira ntchito kwachete kwambiri | Phokoso likugwira ntchito |
Onse magalimoto galimoto ndi lamba pagalimoto kachitidwe ambiri anapangidwa mu laser kudula makina ndi ubwino ndi kuipa. Mwachidule,makina oyendetsa lamba ndiwopindulitsa kwambiri pamakina ang'onoang'ono, owuluka-owoneka bwino; chifukwa cha kufalikira kwakukulu komanso kulimba,giya yoyendetsa ndi yoyenera kwambiri chodulira chamtundu waukulu wa laser, chomwe chimakhala ndi mawonekedwe osakanizidwa.
c. Table Working Table VS Conveyor Working Table
Kuti kukhathamiritsa kwa laser processing, mufunika zambiri kuposa apamwamba laser kotunga ndi wotsogola dongosolo kusuntha mutu laser, yoyenera tebulo thandizo zinthu zofunikanso. Gome logwirira ntchito lopangidwa kuti lifanane ndi zinthu kapena kugwiritsa ntchito kumatanthauza kuti mutha kukulitsa luso la makina anu a laser.
Nthawi zambiri, pali magulu awiri a nsanja zogwirira ntchito: Stationary ndi Mobile.
(Pazinthu zosiyanasiyana, mutha kugwiritsa ntchito mitundu yonse yazinthu, mwinapepala kapena zinthu zophimbidwa)
○Table Yogwira Ntchito Yokhazikikandi yabwino kuyika zida zamapepala monga acrylic, matabwa, mapepala (makatoni).
• tebulo la mpeni
• tebulo lachisa cha uchi
○Table Yogwira Ntchito Yotumizirandi yabwino kuyika zida zopukutira monga nsalu, chikopa, thovu.
• tebulo la shuttle
• tebulo la conveyor
Ubwino wa kapangidwe katebulo koyenera
✔Kutulutsa kwabwino kwambiri kwamafuta odulidwa
✔Kukhazikika zakuthupi, palibe kusamuka kumachitika pamene kudula
✔Zosavuta kutsitsa ndikutsitsa zida zogwirira ntchito
✔Kuwongolera kwabwino kwambiri chifukwa cha malo athyathyathya
✔Kusamalira kosavuta ndi kuyeretsa
d. Automatic Lifting VS Manual Lifting Platform
Pamene mukujambula zinthu zolimba, mongaacrylic (PMMA)ndimatabwa (MDF), zipangizo zimasiyana makulidwe. Kutalika koyang'ana koyenera kumatha kukulitsa mawonekedwe ake. Pulatifomu yosinthira yogwirira ntchito ndiyofunikira kuti mupeze malo ocheperako. Kwa makina ojambula a CO2 laser, kukweza basi ndi nsanja zonyamulira zamanja zimafananizidwa. Ngati bajeti yanu ndi yokwanira, pitani ku nsanja zodzikweza zokha.Osati kokha kukonza kudula ndi chosema mwatsatanetsatane, akhoza kukupulumutsani matani nthawi ndi khama.
e. Upper, Mbali & Pansi mpweya mpweya System
Dongosolo lapansi lolowera mpweya ndiye kusankha kofala kwambiri pamakina a laser CO2, koma MimoWork ilinso ndi mitundu ina yamapangidwe kuti apititse patsogolo luso lonse la laser. Za amakina odulira laser akulu akulu, MimoWork idzagwiritsa ntchito kuphatikizapamwamba ndi pansi otopetsa dongosolokukulitsa zotsatira za m'zigawo ndikusunga zotsatira zapamwamba kwambiri za laser. Kwa ambiri athumakina osindikizira a galvo, tidzakhazikitsambali mpweya wabwino dongosolokuchotsa utsi. Zambiri zamakina ziyenera kuyang'aniridwa bwino kuti athetse mavuto amakampani aliwonse.
An m'zigawo dongosoloamapangidwa pansi pa zinthu zomwe zimapangidwira. Osangotulutsa utsi wopangidwa ndi mankhwala otenthetsera komanso kukhazikika kwa zida, makamaka nsalu zopepuka. Gawo lalikulu la malo opangira zinthu omwe amaphimbidwa ndi zinthu zomwe zikukonzedwa, ndiye kuti mphamvu yoyamwa ndi yotuluka.
CO2 galasi laser machubu VS CO2 RF machubu laser
a. Mfundo yosangalatsa ya CO2 laser
Laser ya carbon dioxide inali imodzi mwa ma lasers oyambirira omwe anapangidwa. Ndi zaka zambiri zachitukuko, teknolojiyi ndi yokhwima kwambiri komanso yokwanira pa ntchito zambiri. CO2 laser chubu imasangalatsa laser kudzera mu mfundo yakutulutsa kwamphamvundiamasintha mphamvu yamagetsi kukhala mphamvu yowunikira kwambiri. Pogwiritsa ntchito mpweya wochuluka pa carbon dioxide (yogwira laser sing'anga) ndi mpweya wina mkati mwa chubu la laser, mpweya umatulutsa kuwala kowala ndipo umakhala wokondwa nthawi zonse mu chidebe pakati pa magalasi owonetsera kumene magalasi ali mbali ziwiri za chombo kuti apange laser.
b. Kusiyana kwa CO2 galasi laser chubu & CO2 RF laser chubu
Ngati mukufuna kumvetsetsa bwino makina a laser CO2, muyenera kukumba mwatsatanetsatanegwero la laser. Monga mtundu woyenera kwambiri wa laser wopangira zinthu zopanda zitsulo, gwero la laser la CO2 lingagawidwe munjira ziwiri zazikuluzikulu:Galasi Laser TubendiRF Metal Laser chubu.
(Mwa njira, laser yamphamvu yothamanga kwambiri ya axial-flow CO2 ndi laser yoyenda pang'onopang'ono ya CO2 sizili pazokambirana zathu lero)
Magalasi (DC) Machubu a Laser | Machubu a Laser a Metal (RF). | |
Utali wamoyo | 2500-3500 maola | 20,000 maola |
Mtundu | Chitchainizi | Zogwirizana |
Njira Yozizirira | Madzi Ozizira | Madzi Ozizira |
Zobwerezedwanso | Ayi, gwiritsani ntchito nthawi imodzi yokha | Inde |
Chitsimikizo | 6 miyezi | 12 miyezi |
Control System ndi Mapulogalamu
Dongosolo lowongolera ndi ubongo wamakina amakina ndipo amalangiza laser komwe angasunthire pogwiritsa ntchito chilankhulo cha CNC (kuwongolera manambala apakompyuta). Dongosolo kulamulira komanso kulamulira ndi kusintha mphamvu linanena bungwe la gwero laser kuzindikira kupanga kusintha amene amagwiritsidwa ntchito pofotokoza laser kudula luso, osati makina laser amatha kusinthana mofulumira kuchokera kupanga mapangidwe wina ndi mzake, izo. amathanso kukonza zinthu zosiyanasiyana mwa kungosintha makonzedwe a mphamvu ya laser ndi liwiro lodulira popanda kusintha zida.
Ambiri pamsika adzafanizira ukadaulo wa mapulogalamu a China ndiukadaulo wamapulogalamu amakampani a laser aku Europe ndi America. Kwa kungodula ndi kujambula chitsanzo, ma aligorivimu a mapulogalamu ambiri pamsika samasiyana kwambiri. Pazaka zambiri zakuyankha kwa data kuchokera kwa opanga ambiri, mapulogalamu athu ali ndi izi:
1. Yosavuta kugwiritsa ntchito
2. Ntchito yokhazikika komanso yotetezeka kwa nthawi yayitali
3. Unikani nthawi yopanga bwino
4. Thandizani DXF, AI, PLT ndi mafayilo ena ambiri
5. Tengani mafayilo odula angapo nthawi imodzi ndi mwayi wosintha
6. Konzani zodulira zokha ndi mizere ndi mizereMimo-Nest
Kuwonjezera pa maziko a mapulogalamu wamba kudula, ndiVision Recognition Systemimatha kupititsa patsogolo kuchuluka kwa ma automation pakupanga, kuchepetsa ntchito ndikuwongolera kuwongolera bwino. Mwachidule, CCD Camera kapena HD Camera yomwe imayikidwa pa makina a laser CO2 imachita ngati maso aumunthu ndikulangiza makina a laser kumene kudula. Ukadaulowu umagwiritsidwa ntchito kwambiri posindikiza za digito ndi minda yokongoletsedwa, monga dye-sublimation sportwear, mbendera zakunja, zigamba ndi zina zambiri. Pali mitundu itatu ya njira zozindikiritsa masomphenya MimoWork angapereke:
▮ Kuzindikira kwa Contour
Zosindikiza za digito ndi zosindikizira za sublimation zikukhala zotchuka. Monga masewera ena ocheperako, banner yosindikizidwa ndi misozi, nsaluzi sizimadulidwa ndi chodulira mpeni kapena lumo lamanja. Zofunikira zapamwamba za kudula kozungulira ndi mphamvu ya masomphenya a laser system. Ndi Contour Recognition System, chodulira cha laser chimatha kudula molondola pamzere pambuyo pa kujambula chithunzi ndi HD Camera. Palibe chifukwa chodula fayilo ndi kukongoletsa pambuyo, kudula kwa laser contour kumakulitsa kwambiri kudulidwa kwabwino komanso kupanga bwino.
Chitsogozo cha ntchito:
1. Dyetsani zinthu zopangidwa ndi mawonekedwe >
2. Tengani chithunzi cha pateni >
3. Yambani kudula kwa laser contour >
4. Sungani zomalizidwa >
▮ Registration Mark Point
Kamera ya CCDakhoza kuzindikira ndi kupeza chitsanzo chosindikizidwa pa bolodi lamatabwa kuti athandize laser ndi kudula kolondola. Zizindikiro zamatabwa, zolembera, zojambula ndi zithunzi zamatabwa zopangidwa ndi matabwa osindikizidwa zimatha kukonzedwa mosavuta.
Gawo 1 .
>> Sindikizani dongosolo lanu pa bolodi lamatabwa
Gawo 2 .
>> Kamera ya CCD imathandizira laser kudula kapangidwe kanu
Gawo 3 .
>> Sonkhanitsani zidutswa zanu zomalizidwa
▮ Template Matching
Kwa zigamba zina, zolemba, zojambula zosindikizidwa zokhala ndi kukula ndi mawonekedwe ofanana, Template Matching Vision System kuchokera ku MimoWork idzakhala yothandiza kwambiri. The laser dongosolo akhoza molondola kudula chitsanzo yaing'ono pozindikira ndi udindo anapereka Chinsinsi amene ndi kapangidwe kudula wapamwamba kuti zigwirizane mbali mbali ya yamawangamawanga osiyana. Mtundu uliwonse, logo, zolemba kapena gawo lina lodziwika bwino lingakhale gawo la mawonekedwe.
Zosankha za Laser
MimoWork imapereka zosankha zingapo zowonjezera kwa onse odula laser ofunikira malinga ndi ntchito iliyonse. Pakupanga kwatsiku ndi tsiku, mapangidwe osinthika awa pamakina a laser amafuna kukulitsa mtundu wazinthu komanso kusinthasintha malinga ndi zofunikira za msika. Ulalo wofunikira kwambiri pakulumikizana koyambirira ndi ife ndikudziwa momwe mungapangire, ndi zida ziti zomwe zimagwiritsidwa ntchito pakupanga, komanso mavuto omwe amakumana nawo popanga. Chifukwa chake tiyeni tiwunikire magawo angapo omwe amasankhidwa omwe amakondedwa.
a. Mitu ingapo ya laser kuti musankhe
Kuonjezera mitu yambiri ya laser ndi machubu mumakina amodzi ndi njira yosavuta komanso yochepetsera ndalama yolimbikitsira kupanga kwanu. Poyerekeza ndi kugula ma laser cutters angapo nthawi imodzi, kukhazikitsa mitu yopitilira laser imodzi kumapulumutsa ndalama zogulira komanso malo ogwirira ntchito. Komabe, mitu yambiri ya laser siyoyenera nthawi zonse. Mmodzi ayeneranso kuganizira mu ntchito tebulo kukula ndi kudula chitsanzo kukula. Chifukwa chake nthawi zambiri timafuna kuti makasitomala atitumizire zitsanzo zingapo zamapangidwe asanagule.
Mafunso ambiri okhudza makina a laser kapena kukonza laser
Nthawi yotumiza: Oct-12-2021