I-Handheld Laser Welding: IsiKhokelo esipheleleyo seReference
Isiqulatho:
Ukuwelda kweLaser ngesandla:
Iphepha leReferensi:
Intshayelelo:
Ukuwelda ngesandla kwelaser kubonelela ngeenzuzo ezininzi, kodwa kuyafunaingqalelo ecokisekileyo kwiiprothokholi zokhuseleko.
Eli nqaku liza kuphonononga ezona ngqwalasela zingundoqo zokhuseleko kwi-handheld laser welding.
Kananjalo nokubonelela ngeengcebisoekukhuseleni ukhetho lwerhasi kunye nokukhetha kocingo lokuzalisakwiindidi zentsimbi eziqhelekileyo.
I-Handheld Laser Welding: Ukhuseleko olunyanzelekileyo
Izixhobo zoKhuseleko loMntu (PPE):
1. Iiglasi zoKhuseleko lweLaser kunye neFace Shield
Ezizodwaiiglasi zokhuseleko laser kunye nesikhuselo sobusozisisinyanzelo phantsi kwezikhokelo zokhuseleko laserukukhusela amehlo kunye nobuso bomqhubi kwi-laser beam eqinile.
2. Iiglavu zeWelding & Isinxibo
Iiglavu zokuwelda kufuneka zibeihlolwe rhoqo kwaye itshintshweukuba ziba manzi, zigugile, okanye zonakaliswe ukugcina ukhuseleko olwaneleyo.
Ibhatyi yobungqina bomlilo kunye nobushushu, ibhulukhwe, kunye neebhutsi zokusebenzakufuneka inxibe ngalo lonke ixesha.
Ezi mpahla kufuneka zibezitshintshwe ngokukhawuleza ukuba ziba manzi, zigugile, okanye zonakele.
3. Isiphefumlo esine-Active Air Filtration
Isiphefumlo esizimeleyongohluzo lomoya olusebenzayoKuyafuneka ukukhusela umsebenzisi kumsi onobungozi kunye namasuntswana.
Ukugcinwa okufanelekileyo kunye nokuhlolwa kwesiqhelo kubalulekile ukuqinisekisa ukuba inkqubo isebenza ngokuchanekileyo.
Ukugcina iNdawo eKhuselekileyo yeWelding:
1. Ukucoca iNdawo
Indawo ye-welding kufuneka icace nayiphi naizinto ezinokutsha, izinto ezingeva bubushushu, okanye izikhongozeli ezinoxinzelelo.
Kubandakanya ezokufutshane neqhekeza le-welding, umpu, inkqubo, kunye nomsebenzi.
2. Indawo eMiselweyo evalekileyo
Ukuwelda kufuneka kuqhutywe ngaphakathiindawo echongiweyo, evaliweyo enezithintelo zokukhanya ezisebenzayo.
Ukuthintela ukubaleka kwe-laser beam kunye nokunciphisa ingozi okanye umonakalo onokuthi ubekho.
Bonke abasebenzi abangena kwindawo yokuweldakufuneka anxibe umgangatho ofanayo wokukhusela njengomqhubi.
3. Ukuvalwa kweXesha likaXakeka
Umtshini wokubulala odityaniswe ekungeneni kwendawo ye-welding kufuneka ufakwe.
Ukuvala ngokukhawuleza inkqubo ye-laser welding kwimeko yokungena okungalindelekanga.
I-Handheld Laser Welding: Ukhuseleko olulolunye
Izixhobo zoKhuseleko loMntu (PPE):
1. Isinxibo seWelding
Ukuba iimpahla zokuwelda ezikhethekileyo azifumaneki, mpahla leyoayivuthi lula kwaye inemikhono emideinokusetyenziswa njengenye indlela, kunye nezihlangu ezifanelekileyo.
2. Isincedisi sokuphefumla
Isixhobo sokuphefumlaidibana nenqanaba elifunekayo lokukhusela kuthuli oluyingozi kunye neengqungquthela zetsimbiinokusetyenziswa njengenye indlela.
Ukugcina iNdawo eKhuselekileyo yeWelding:
1. Indawo ebiyelweyo eneempawu ezilumkisayo
Ukuba ukuseta imiqobo ye-laser ayinakwenzeka okanye ayifumaneki, indawo ye-weldingkufuneka ziphawulwe ngokucacileyo ngeempawu ezilumkisayo, kwaye zonke iindawo zokungena mazigcinwe zivaliwe.
Bonke abasebenzi abangena kwindawo yokuweldakufuneka ube noqeqesho lokhuseleko lwe-laser kwaye uqaphele ubume obungabonakaliyo be-laser beam.
Ukubeka phambili ukhuseleko kubaluleke kakhulu kwi-handheld laser welding.
Ngokubambelela kwiiprothokholi zokhuseleko ezisisinyanzelo kunye nokulungela ukwamkela ezinye iindlela zethutyana xa kuyimfuneko.
Abaqhubi banokuqinisekisa indawo ye-welding ekhuselekileyo nenoxanduva.
ILaser Welding likamva. Kwaye ikamva liqala ngawe!
Amaxwebhu eeReferensi
Ulwazi olunikwe kweli nqaku lujoliswe njengeisishwankathelo jikeleleiiparamitha ze-laser welding kunye nokuqwalaselwa kokhuseleko.
Iprojekthi nganye yokuwelda kunye nenkqubo ye-laser weldingiya kuba neemfuno kunye neemeko ezizodwa.
Kucetyiswa ngamandla ukuba udibane nomboneleli wakho wenkqubo yelaser ngezikhokelo ezineenkcukacha.
Kubandakanya iingcebiso, kunye nezona ndlela zisebenzayo ezisebenzayo kwisicelo sakho sokuwelda kunye nezixhobo.
Ulwazi oluphangaleleyo oluthiwe thaca aphaakufanele kuxhomekeke kuphela.
Njengobuchwephesha obukhethekileyo kunye nesikhokelo esivela kumenzi wenkqubo ye-laser kubalulekile kwimisebenzi ye-laser welding ekhuselekileyo nesebenzayo.
I-Laser Welding Aluminium Alloy:
1. Ukutyeba kwezinto - Amandla e-Welding / isantya
| Ukutyeba (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 45-55mm/s | 60-65mm/s | 70-80mm/s | 80-90mm/s |
| 1 | 35-45mm/s | 40-50mm/s | 60-70mm/s | 70-80mm/s |
| 1.5 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | |
| 3 | 30-40mm/s |
2. Kucetyiswa iGesi yokuKhusela
Iargon enyulu (Ar)Yeyona rhasi yokukhusela ekhethwayo yokuwelda ngelaser yealloys zealuminiyam.
IArgon ibonelela ngozinzo olugqwesileyo lwe-arc kwaye ikhusela i-weld pool etyhidiweyo ekungcoleni kwe-atmospheric.
Eyona nto ibalulekileyoukugcina ingqibelelo kunye nokumelana nomhlwaiiwelds aluminiyam.
3. IiNcingo zokuFilisa ezicetyiswayo
Iingcingo zeAluminium Alloy Filler zisetyenziselwa ukufanisa ukubunjwa kwesiseko sesinyithi esidityanisiweyo.
ER4043- I-silicon ene-aluminiyam yokugcwalisa ucingo olulungele ukuweldaI-6-series aluminiyam ialloys.
ER5356- I-magnesium ene-aluminium yokuzalisa ucingo olulungele ukuwelda5-series aluminiyam ialloys.
ER4047- I-silicon-rich aluminium filler wire esetyenziselwa ukuweldaI-4-series aluminium alloys.
Idayamitha yocingo ngokwesiqhelo iqala ukusuka0.8 mm (0.030 ngaphakathi) ukuya ku-1.2 mm (0.045 ngaphakathi)kwiwelding yelaser ephathwayo yealloys aluminiyam.
Kubalulekile ukuba uqaphele ukuba i-alloys ye-aluminium ifunainqanaba eliphezulu lokucoceka kunye nokulungiswa kwendawoxa kuthelekiswa nezinye iintsimbi.
Laser Welding Carbon Steel:
1. Ukutyeba kwezinto - Amandla e-Welding / isantya
| Ukutyeba (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 70-80mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1 | 50-60mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1.5 | 30-40mm/s | 50-60mm/s | 60-70mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 3 | 20-30mm/s | 30-40mm/s | 50-60mm/s | |
| 4 | 15-20mm/s | 20-30mm/s | 40-50mm/s | |
| 5 | 30-40mm/s | |||
| 6 | 20-30mm/s |
2. Kucetyiswa iGesi yokuKhusela
Umxube weIArgon (Ar)kwayeICarbon Dioxide (CO2)isetyenziswa ngokuqhelekileyo.
Ukwakhiwa kwegesi eqhelekileyo75-90% ArgonkwayeI-10-25% yeCarbon Dioxide.
Lo mxube wegesi unceda ukuzinzisa i-arc, ukubonelela ngokungena kakuhle kwe-weld, kwaye ukhusele i-weld pool etyhidiweyo ekungcoleni kwe-atmospheric.
3. IiNcingo zokuFilisa ezicetyiswayo
Intsimbi ephakathi or Intsimbi ephantsi-ingxubevangeiingcingo zokugcwalisa zidla ngokusetyenziselwa ukuwelda intsimbi yekhabhoni.
I-ER70S-6 - Isixhobo esiqhelekileyo socingo oluthambileyo olulungele uluhlu olubanzi lweentsimbi zekhabhoni.
I-ER80S-G- Amandla aphezulu asezantsi-ingxubevange ngocingo lwentsimbi kwiipropati ezingcono mechanical.
I-ER90S-B3- Intambo yentsimbi ephantsi ene-boron eyongeziweyo yokwandisa amandla kunye nokuqina.
I-diameter ye-wire ngokuqhelekileyo ikhethwa ngokusekelwe kubukhulu besiseko sesinyithi.
Ngokuqhelekileyo ukusuka0.8 mm (0.030 ngaphakathi) ukuya ku-1.2 mm (0.045 ngaphakathi)kwiwelding yelaser ephathwayo yecarbon steel.
I-Laser Welding Brass:
1. Ukutyeba kwezinto - Amandla e-Welding / isantya
| Ukutyeba (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 55-65mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1 | 40-55mm/s | 50-60mm/s | 60-70mm/s | 80-90mm/s |
| 1.5 | 20-30mm/s | 40-50mm/s | 50-60mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 3 | 20-30mm/s | 50-60mm/s | ||
| 4 | 30-40mm/s | |||
| 5 | 20-30mm/s |
2. Kucetyiswa iGesi yokuKhusela
IArgon enyulu (Ar)yeyona rhasi yokukhusela ifanelekileyo yelaser welding yobhedu.
I-Argon inceda ukukhusela i-weld pool etyhidiweyo ekungcoleni kwe-atmospheric.
Oku kunokukhokelela kwi-oxidation egqithisileyo kunye ne-porosity kwii-welds zobhedu.
3. IiNcingo zokuFilisa ezicetyiswayo
Iingcingo zokuzalisa ubhedu zidla ngokusetyenziselwa ukuwelda ubhedu.
I-ERCuZn-A okanye i-ERCuZn-C:Ezi zi-copper-zinc alloy filler iingcingo ezihambelana nokubunjwa kwesiseko sobhedu.
ERCuAl-A2:I-copper-aluminium alloy filler ucingo olungasetyenziselwa ukuwelda ubhedu kunye nezinye i-alloys ezisekelwe kubhedu.
Idayamitha yocingo yobhedu laser welding idla ngokuba kuluhlu0.8 mm (0.030 ngaphakathi) ukuya ku-1.2 mm (0.045 ngaphakathi).
Laser Welding Steel Stainless:
1. Ukutyeba kwezinto - Amandla e-Welding / isantya
| Ukutyeba (mm) | 1000W Laser Welding Speed | 1500W Laser Welding Speed | 2000W Laser Welding Speed | 3000W Laser Welding Speed |
| 0.5 | 80-90mm/s | 90-100mm/s | 100-110mm/s | 110-120mm/s |
| 1 | 60-70mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1.5 | 40-50mm/s | 60-70mm/s | 60-70mm/s | 90-100mm/s |
| 2 | 30-40mm/s | 40-50mm/s | 50-60mm/s | 80-90mm/s |
| 3 | 30-40mm/s | 40-50mm/s | 70-80mm/s | |
| 4 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 5 | 40-50mm/s | |||
| 6 | 30-40mm/s |
2. Kucetyiswa iGesi yokuKhusela
IArgon enyulu (Ar)yeyona gas isetyenziswa ngokuqhelekileyo ukuwelda intsimbi yentsimbi engatyiwa.
I-Argon ibonelela ngozinzo olugqwesileyo lwe-arc kwaye ikhusela i-weld pool ekungcoleni kwe-atmospheric.
Eyona nto ibalulekileyo ekugcineni iipropathi ezikwaziyo ukumelana nomhlwa kwintsimbi engatyiwayo.
Kwezinye iimeko,I-nitrogen (N)ikwasetyenziswa Laser Welding Stainless Steel
3. IiNcingo zokuFilisa ezicetyiswayo
Iingcingo ze-Stainless Steel filler zisetyenziselwa ukugcina ukuxhathisa ukubola kunye neempawu zetsimbi yesiseko sesinyithi.
I-ER308L- I-carbon low-carbon 18-8 ucingo lwensimbi engenasici kwizicelo eziqhelekileyo.
I-ER309L- I-23-12 yocingo lwensimbi engenasici yokuwelda isinyithi esingafaniyo njengentsimbi yekhabhoni ukuya kwintsimbi engenasici.
I-ER316L- I-carbon low-carbon 16-8-2 ucingo lwensimbi engenasici kunye ne-molybdenum eyongezelelweyo yokuphucula ukuxhathisa ukubola.
Idayamitha yocingo iqhelekile kuluhlu lwe0.8 mm (0.030 ngaphakathi) ukuya ku-1.2 mm (0.045 ngaphakathi)kwiwelding yelaser ephathwayo yentsimbi engatyiwayo.
I-Laser Welding Vs TIG Welding: Yeyiphi Engcono?
Ukuba uyonwabele le vidiyo, kutheni ungacingiubhalisela kwisiteshi sethu seYouTube?
I-laser welding kunye ne-TIG welding zimbini iindlela ezidumileyo zokudibanisa isinyithi, kodwalaser welding inikezaiingenelo ezahlukeneyo.
Ngokuchaneka kwayo kunye nesantya, i-laser welding ivumelaisicoci, Kaninziesebenzayoiiweldsngeukugqwesa ubushushu obuncinci.
Kulula ukuyiqonda, iyenza ifikeleleke kuzo zombiniabaqalayokwayeabachweli abanamava.
Ukongeza, i-laser welding inokusingatha izinto ezahlukeneyo, kubandakanyayenziwe ngentsimbi eshayinayokwayealuminiyam, eneziphumo ezikhethekileyo.
Ukuwola i-laser welding hayi kuphelakwandisa imvelisokodwa ikwaqinisekisaiziphumo ezikumgangatho ophezulu, okwenza kube lukhetho olufanelekileyo kwiimfuno zobugcisa zanamhlanje.
I-Handheld Laser Welder [Umboniso oMzuzu om-1]
Iyunithi enye, ephathwa ngesandla enokuthi ngokulula itshintshe phakathii-laser welding, i-laser yokucoca, kunye nokusika i-laserimisebenzi.
Ngeiswitshi elula yesincamatheliso somlomo, abasebenzisi banokuqhelanisa ngokugqibeleleyo umatshini kwiimfuno zabo ezithile.
Nokubaukudibanisa amacandelo esinyithi, ukususa ukungcola komhlaba, okanye ukusika izinto ngokuchanekileyo.
Esi sixhobo se-laser esibanzi sibonelela ngokukwazi ukujongana noluhlu olubanzi lwezicelo.
Konke kuncedo lwesixhobo esinye, ekulula ukusisebenzisa.
Ukuba uyonwabele le vidiyo, kutheni ungacingiubhalisela kwisiteshi sethu seYouTube?
Iingcebiso zoomatshini kwi-Handheld Laser Welding
Nazi ezinye iLaser-uLwazi onokuthi ubenomdla kulo:
Ixesha lokuposa: Jul-12-2024